Vacuum cleaner nozzle assembly having edge-cleaning ducts

• US 7,134,164 B2
• Filed: 01/27/2003
• Issued: 11/14/2006
• Est. Priority Date: 01/25/2002
• Status: Active Grant

• Current Assignee: China Manufacturing and Brokerage, Inc
• Original Assignee: James R. Alton
• Inventors: Alton, James R.
• Primary Examiner(s): Snider, Theresa T.
• Application Number:
  US10/352,650
• Publication Number:
  US 20030140449A1
• Time in Patent Office: 1,387 Days
• Field of Search: 153/31, 153/75, 154/16
• US Class Current: 15/331
• CPC Class Codes: A47L 9/02 Nozzles suction nozzles for fluid transport B65G51/00
• CPC Class Codes: A47L 9/0411 driven by electric motor
• CPC Class Codes: A47L 9/242 Hose or pipe couplings

Abstract

A vacuum cleaner nozzle assembly having at least one auxiliary suction opening along an edge thereof for picking up dirt and debris as the nozzle is moved along a wall or other obstruction. The auxiliary suction openings may be on both sides of the nozzle assembly, located proximate the ends of the primary intake opening. Auxiliary suction ducts connect the auxiliary intake openings to an internal plenum that also supplies vacuum to the main intake opening. The primary and secondary airflows merge in the plenum for withdrawal and collection. The nozzle assembly may be a power nozzle having a roller brush and a drive motor, or may be an unpowered carpet nozzle.

Claims

1. A vacuum cleaner nozzle assembly, comprising:

a housing;

a primary intake opening on a lower side of said housing;

means for providing suction to said primary intake opening so as to create a primary airflow that draws dirt and debris into said primary intake opening;

at least one auxiliary intake opening located on a side edge of said housing; and

an auxiliary suction duct means for supplying suction to said auxiliary intake opening so as to create a secondary airflow that draws dirt and debris into said auxiliary intake opening as said side edge of said nozzle housing is moved along a wall or other obstruction, said auxiliary suction duct means comprising;

a generally vertically-extending end segment having said auxiliary intake opening formed at a lower end thereof, for lifting said dirt and debris upwardly away from a floor surface, said vertical end segment of said auxiliary suction duct having a flattened cross section so as to concentrate said secondary airflow and elongate said opening in a generally lengthwise direction parallel to a forward-to-rearward direction of motion of said nozzle assembly; and

a leading cutout formed in a first wall, a trailing cutout formed in a second wall, opposite the first wall, both cutouts;

formed behind a depending outer lip formed on a third side of said vertically-extending end segment for channeling dirt and debris into said auxiliary intake opening as said nozzle assembly is moved in forward and rearward directions.

2. The vacuum cleaner nozzle assembly of claim 1, wherein at least one auxiliary suction duct has a first end in communication with said auxiliary intake opening and a second end which is in communication with an internal chamber of said nozzle assembly to which suction is applied by a vacuum cleaner suction motor.

3. The vacuum cleaner nozzle assembly of claim 2, wherein said internal chamber of said nozzle assembly comprises:

an internal vacuum plenum in communication with said primary intake opening on said nozzle assembly.

4. The vacuum cleaner nozzle assembly of claim 3, wherein said auxiliary suction duct comprises:

a generally horizontally-extending lateral segment for conveying said dirt and debris in said secondary airflow from said generally vertically-extending end segment to said vacuum plenum in said housing.

5. The vacuum cleaner nozzle assembly of claim 4, wherein said primary intake opening extends laterally across said lower side of said housing, and said at least one auxiliary intake opening is located proximate an end of said primary intake opening.

6. The nozzle assembly of claim 5, wherein said at least one auxiliary suction duct comprises first and second said auxiliary suction ducts having first and second auxiliary intake openings located on left and right sides of said housing.

7. The nozzle assembly of claim 6, wherein said nozzle assembly is a power nozzle comprising:

a roller brush mounted above said primary intake opening; and

a motor mounted in said housing in drive relationship with said roller brush;

first and second ends of said roller brush being supported for rotation by end supports mounted to said housing across said first and second ends of said primary intake opening.

8. The vacuum cleaner nozzle assembly of claim 7, further comprising:

first and second channels formed across said end supports so as to establish transverse airflow between said primary intake opening and said intake openings of said auxiliary suction ducts.

9. The vacuum cleaner nozzle assembly of claim 4, wherein said auxiliary suction duct is angled so that said secondary airflow passes through a relatively greater angle from said vertically-extending end segment to said horizontally-extending lateral segment, and a relatively lesser angle from said horizontally-extending lateral segment to said internal chamber, so as to facilitate flow of said dirt and debris through said auxiliary suction duct.

10. The vacuum cleaner nozzle assembly of claim 9, wherein said at least one auxiliary suction duct has an interior size that increases progressively from said intake opening to said internal chamber so as to ensure passage of particulate debris therethrough.

11. The vacuum cleaner nozzle assembly of claim 1, further comprising:

means for supplying suction to said vacuum plenum in said housing so as to draw said primary airflow through said primary intake opening and said secondary airflow through said auxiliary suction ducts.

12. The vacuum cleaner nozzle assembly of claim 11, wherein said means for supplying suction to said vacuum plenum comprises:

means for attaching said vacuum cleaner nozzle assembly to a tubular wand of a vacuum cleaner.

13. The vacuum cleaner nozzle assembly of claim 12, wherein said means for attaching said nozzle assembly to said tubular handle comprises:

a hollow neck fitting pivotally mounted to a rearward end of said housing of said nozzle assembly so as to permit said tubular handle to be raised and lowered relative thereto.

14. The nozzle assembly of claim 1, wherein said nozzle assembly is a power nozzle comprising:

a roller brush mounted over said primary intake opening; and

a motor mounted in said housing in drive relationship with said roller brush.

15. The nozzle assembly of claim 1, wherein said nozzle assembly is an unpowered carpet nozzle.

16. A vacuum cleaner nozzle assembly, comprising:

a nozzle housing having first and second side edges;

a primary intake opening extending laterally across a lower side of said nozzle housing;

an internal vacuum plenum within said housing in fluid communication with said primary intake opening;

means for supplying suction to said internal vacuum plenum so as to create a primary airflow that draws dirt and debris into said primary intake opening;

first and second auxiliary suction ducts mounted to said housing, each said auxiliary suction duct comprising;

a generally vertically-extending end segment having an intake opening formed at a lower end thereof, said auxiliary intake opening being positioned proximate an end of said primary intake opening; and

a generally horizontally-extending lateral segment having a first end mounted to said vertically-extending end segment and a second end that discharges into said vacuum plenum;

so that said suction supplied to said vacuum plenum creates a secondary airflow that draws dirt and debris into said auxiliary intake opening as said side edge of said nozzle assembly is moved along a wall or other obstruction, and so that said generally vertically-extending end segment lifts said dirt and debris and said secondary airflow upwardly away from the floor and said generally horizontally-extending lateral segment conveys the dirt and debris in said secondary airflow to said vacuum plenum of said nozzle assembly;

first and second end supports mounted to said housing between said ends of said primary intake opening and said first and second auxiliary intake openings; and

first and second channels formed under said end supports so as to establish airflow paths between said primary intake opening and said first and second auxiliary intake openings.

17. The vacuum cleaner nozzle assembly of claim 16, wherein said second ends of said horizontally-extending segments of said first and second auxiliary suction ducts discharge into said internal vacuum plenum of said nozzle assembly at a common tee flue.

18. The vacuum cleaner nozzle assembly of claim 17, wherein said vertically-extending end segments and horizontally-extending lateral segments of said auxiliary suction ducts are angled rearwardly from said intake openings so as to provide more direct paths for said secondary airflow carrying said dirt and debris.

19. A vacuum cleaner nozzle assembly, comprising a housing:

a primary intake opening on a lower side of said housing, said primary intake opening extending laterally across said lower side of said housing;

means for providing suction to said primary intake opening so as to create a primary airflow that draws dirt and debris into said primary intake opening;

a roller brush mounted above said primary intake opening, said roller brush having first and second ends supported for rotation by end supports mounted to said housing across first and second ends of said primary intake opening;

first and second auxiliary intake openings located on side edges of said housing, said auxiliary intake openings being located proximate said ends of said primary intake opening;

means for supplying suction to said auxiliary intake openings so as to create a secondary airflow that draws dirt and debris into said auxiliary intake openings as said side edges of said housing are moved along walls or other obstructions; and

first and second channels formed across said end supports so as to establish transverse airflow between said primary intake opening and said intake openings of.