Methods of minimally invasive unicompartmental knee replacement

• US 7,141,053 B2
• Filed: 11/27/2002
• Issued: 11/28/2006
• Est. Priority Date: 11/28/2001
• Status: Expired due to Fees

• Current Assignee: MicroPort Orthopedics Holdings, Inc. (MicroPort Scientific Corp.)
• Original Assignee: Wright Medical Technology Incorporated (Stryker Corporation)
• Inventors: Hartdegen, Vernon R., Rosa, Richard A., Stookey, Eric A., Fencl, Robert M, Harris, Brian R. Jr.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US10/305,369
• Publication Number:
  US 20030100906A1
• Time in Patent Office: 1,462 Days
• Field of Search: 606/86, 606/87, 606/88, 606/79
• US Class Current: 606/86.00R
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1675 for the knee

Abstract

A method of minimally invasive unicompartmental knee replacement includes accessing a knee through a minimal incision, forming a planar surface along a tibial plateau of the knee, forming a planar posterior surface along a posterior aspect of the corresponding femoral condyle, resurfacing a distal aspect of the femoral condyle to form a resurfaced area having a curved portion, implanting a prosthetic tibial component on the planar surface along the tibial plateau and implanting a prosthetic femoral component on the prepared surface of the femoral condyle formed by the planar posterior surface and the resurfaced area. The curved portion of the resurfaced area has an anterior-posterior curvature corresponding to a fixation surface of the prosthetic femoral component. Prior to implantation, the femur and tibia are prepared to receive fixation structure of the femoral and tibial components.

Claims

1. A method of surgically preparing a femoral condyle to receive a prosthetic femoral component in a minimally invasive unicompartmental knee replacement procedure, comprising the steps of accessing a knee through a minimal incision;

positioning a femoral resurfacing guide on a femoral condyle of the knee to externally delineate an area of the femoral condyle to be resurfaced to receive a prosthetic femoral component, said step of positioning including externally delineating the area with a rail member of the femoral resurfacing guide; and

removing anatomical tissue from the externally delineated area by moving a tissue removing instrument along the externally delineated area within the confines of the rail members,

wherein said step of removing includes contacting an engagement wall of the tissue removing instrument with an abutment wall of the femoral resurfacing guide to limit removal of anatomical tissue to a predetermined depth, and

wherein said step of removing includes accessing the externally delineated area by introducing the tissue removing instrument through a window of a slide movably carried by the rail member and moving the slide along the rail member as the tissue removing instrument is moved along the externally delineated area, and said step of contacting includes contacting the engagement wall with a surface of the slide defining the abutment wall.

2. The method recited in claim 1 wherein said step of removing includes removing anatomical tissue with a rasp.

3. The method recited in claim 1 wherein said step of removing includes removing anatomical tissue with an end mill cutter.

4. The method recited in claim 1 wherein said step of removing includes removing anatomical tissue with a reamer.

5. The method recited in claim 1 wherein said step of removing includes removing anatomical tissue with a burr.

6. The method recited in claim 1 wherein said step of contacting includes contacting the engagement wall with a surface of the rail member defining the abutment wall.

7. A method of surgically preparing a femoral condyle to receive a prosthetic femoral component in a minimally invasive unicompartmental knee replacement procedure, comprising the steps of accessing a knee through a minimal incision;

establishing a planar surface on a posterior aspect of a femoral condyle of the knee;

positioning a femoral resurfacing guide on the femoral condyle to externally delineate a distal aspect of the femoral condyle;

removing anatomical tissue from the externally delineated distal aspect; and

removing the femoral resurfacing guide from the femoral condyle,

wherein said step of positioning includes externally delineating the distal aspect at least medially, laterally and anteriorly with a rail member of the femoral resurfacing guide,

wherein said step of removing anatomical tissue includes moving a tissue removing instrument along the externally delineated distal aspect,

wherein said step of removing includes accessing the externally delineated distal aspect by introducing the tissue removing instrument through a window of a slide movably carried by the rail member and moving the slide along the rail member in response to moving the tissue removing member along the externally delineated distal aspect.

8. The method recited in claim 7 wherein said step of removing anatomical tissue includes retaining the anatomic geometry of the externally delineated distal aspect.

9. The method recited in claim 7 wherein said step of removing anatomical tissue includes manually moving the tissue removing instrument along the externally delineated distal aspect.

10. The method recited in claim 7 wherein said step of removing anatomical tissue includes mechanically moving the tissue removing instrument along the externally delineated distal aspect.

11. A method of surgically preparing a femoral condyle to receive a prosthetic femoral component in a minimally invasive unicompartmental knee replacement procedure, comprising the steps of accessing a knee through a minimal incision;

positioning a resection block on the femur of the knee with the knee in flexion such that a planar resection slot through the resection block extends in a plane along a posterior aspect of a femoral condyle of the femur;

positioning a femoral resurfacing guide on the femoral condyle with the knee in flexion such that the femoral resurfacing guide externally delineates a distal aspect of the femoral condyle;

inserting a cutting member through the resection slot to effect a planar surface along the posterior aspect of the femoral condyle; and

moving a tissue removing member within the externally delineated distal aspect to effect a resurfaced area along the distal aspect of the femoral condyle merging with the planar surface.

12. The method recited in claim 11 and further including the step of fixating the resection block and the femoral resurfacing guide to the femur subsequent to said steps of positioning and prior to said steps of inserting and moving.

13. The method recited in claim 11 and further including the step of attaching the resection block to the femoral resurfacing guide prior to said steps of positioning.

14. The method recited in claim 11 wherein said steps of positioning the resection block includes inserting a planar tab of an alignment module in the resection slot, aligning a check rod of the alignment module, which extends perpendicular to the tab, parallel to the long axis of the corresponding tibia to establish a position for the resection slot, and withdrawing the tab from the resection slot after proper positioning of the resection block is established.

15. The method recited in claim 14 wherein said step of positioning the resection block is performed with the femoral resurfacing guide assembled with the resection block to form a one-piece construct.

16. The method recited in claim 11 wherein said steps of positioning include inserting an intramedullary rod in the intramedullary canal of the femur, coupling a linking instrument to the resection block by inserting a horizontal linking bar of the linking instrument in a channel of the resection block that extends parallel to the resection slot, and coupling the intramedullary rod to a vertical linking bar of the linking instrument that extends at an angle to the horizontal linking bar such that the vertical linking bar is perpendicular to the intramedullary rod.

17. The method recited in claim 16 wherein said steps of coupling are performed with the femoral resurfacing guide assembled with the resection block to form a one-piece construct.

18. A method of surgically preparing a femoral condyle to receive a prosthetic femoral component in a minimally invasive unicompartmental knee replacement procedure, comprising the steps of:

accessing a knee through a minimal incision;

positioning a femoral resurfacing guide on a femoral condyle of the knee wherein the step of positioning includes defining an open unimpeded space with a rail member of the femoral resurfacing guide, the open unimpeded space corresponding to an implant resurface area to be resurfaced by a resurfacing rasp instrument and wherein the resurfacing rasp instrument can reciprocate upward or downward within the rail member without impingement and without leaving an island of bone in the implant resurface area; and

removing anatomical tissue from the implant resurface area by reciprocating a resurfacing rasp instrument within the rail member of the femoral resurfacing guide.

19. The method of claim 18, wherein said step of positioning further includes contacting the femoral condyle with a stylus of the femoral resurfacing guide, the stylus sized and positioned to contact a distal and substantially anterior surface of the femoral condyle during positioning to thereby prevent mal-positioning of the femoral resurfacing guide while maintaining a proper depth of resurfacing.

20. The method of claim 19, wherein the stylus is further positioned to indicate where the prosthetic femoral component will transition into the femoral condyle.

21. The method of claim 18, wherein opposing medial and lateral sidewalls of said resurfacing rasp instrument are sized to closely abut opposing medial and lateral inside surfaces of said rail member of said femoral resurfacing guide to thereby guide said resurfacing rasp instrument during reciprocation.

22. The method of claim 18, wherein a lower surface of a ledge of the resurfacing rasp instrument is maintained above or atop an anterior surface of the rail member as the resurfacing rasp instrument is reciprocated along the implant resurface area, whereby abutment between said lower surface of the ledge of the resurfacing rasp instrument and the anterior surface of the rail member provides a stop to ensure that the articular surface of the femur is removed to a predetermined depth.

23. The method of claim 22, further comprising determining completion of said step of resurfacing by assessing when a side wall of the resurfacing rasp instrument contacts an inside surface of the rail member and when the lower surface of the ledge of the resurfacing rasp instrument contacts the anterior surface of the rail member along the resurfacing rasp instrument'"'"'s entire path of travel along the implant resurface area to thereby obtain a smooth, curved, resurfaced area on the distal aspect of the femoral condyle.

24. The method of claim 18, further comprising directing the femoral resurfacing instrument in an upward direction to complete resurfacing of the femur at an anterior-most portion of the femoral resurfacing guide.

28. The method of claim 18, wherein a lower surface of a ledge of the end mill cutter is maintained above or atop an anterior surface of the rail member as the end mill cutter is reciprocated along the implant resurface area, whereby abutment between said lower surface of the ledge of the end mill cutter and the anterior surface of the rail member provides a stop to ensure that the articular surface of the femur is removed to a predetermined depth.

29. The method of claim 22, further comprising determining completion of said step of resurfacing by assessing when a side wall of the end mill cutter contacts an inside surface of the rail member and when the lower surface of the ledge of the end mill cutter contacts the anterior surface of the rail member along the end mill cutter'"'"'s entire path of travel along the implant resurface area to thereby obtain a smooth, curved, resurfaced area on the distal aspect of the femoral condyle.

25. A method of surgically preparing a femoral condyle to receive a prosthetic femoral component in a minimally invasive unicompartmental knee replacement procedure, comprising the steps of:

accessing a knee through a minimal incision;

positioning a femoral resurfacing guide on a femoral condyle of the knee wherein the step of positioning includes defining an open unimpeded space with a rail member of the femoral resurfacing guide, the open unimpeded space corresponding to an implant resurface area to be resurfaced by an end mill cutter and wherein the end mill cutter can remove anatomical tissue from the femoral condyle throughout the implant resurface area without leaving an island of bone in the implant resurface area; and

removing anatomical tissue from the implant resurface area by moving an end mill cutter within the rail member of the femoral resurfacing guide throughout the implant resurface area.

26. The method of claim 25, wherein said step of positioning further includes contacting the femoral condyle with a stylus of the femoral resurfacing guide, the stylus sized and positioned to contact a distal and substantially anterior surface of the femoral condyle during positioning to thereby prevent mal-positioning of the femoral resurfacing guide while maintaining a proper depth of resurfacing.

27. The method of claim 26, wherein the stylus is further positioned to indicate where the prosthetic femoral component will transition into the femoral condyle.