MEMS based handheld fiber optic connector cleaner

• US 7,147,386 B2
• Filed: 02/02/2005
• Issued: 12/12/2006
• Est. Priority Date: 02/02/2005
• Status: Expired due to Fees

• Current Assignee: Rainbow Communications Incorporated
• Original Assignee: Rainbow Communications Incorporated
• Inventors: Gu, Shijie, Zhang, Zhanxiang
• Primary Examiner(s): HEALY, BRIAN
• Application Number:
  US11/050,480
• Publication Number:
  US 20060171641A1
• Time in Patent Office: 678 Days
• Field of Search: 385/53, 385/14, 385/15, 385/16, 385/76, 385/77, 385/78, 385/85, 385/134, 385/136, 385/137, 385/138, 385/139, 653/85, 653/79, 65/291.3, 65/291.5
• US Class Current: 385/85
• CPC Class Codes: B08B 2240/02 Optical fibers or optical fiber connectors
• CPC Class Codes: B08B 3/02 Cleaning by the force of jets or sprays
• CPC Class Codes: B08B 5/02 Cleaning by the force of jets, e.g. blowing-out cavities airguns or nozzles per se B05B1/005
• CPC Class Codes: G02B 27/0006 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation G02B1/18 takes precedence; cleaning in general B08B
• CPC Class Codes: G02B 6/3807 Dismountable connectors, i.e. comprising plugs
• CPC Class Codes: G02B 6/3866 Devices, tools or methods for cleaning connectors cleaning in general B08B

Abstract

A Micro-Electro-Mechanical System (MEMS) and double-layer nozzle based high efficiency, lightweight, low cost, compact, portable fiber-optic connector cleaning apparatus useful for various fiber optic communications applications such as fiber optic cable plant maintenance. The double-layer nozzle design enables the delivery of compressed, filtered air and solvent to connector surfaces. A built-in MEMS pump sucks the air and solvent back to remove particles and contaminations without leaving residues and without scratching the connector surfaces. An interchangeable external needle allows the cleaner to quickly adapt to all kinds of fiber optic connectors. No disassembly is required. The connector cleaner is therefore both fast and effective at cleaning various male and female fiber optic connectors. The fiber optic connector cleaner with 3–5 cc solvent weighs less than half a pound and can be held and operated by one hand.

Claims

1. A fiber optic connector cleaner, comprising:

a double-layer nozzle combining hypodermic needles for delivering and removing compressed, filtered air and solvent to and from an end-surface of a ferrule of a fiber optic connector;

Micro-Electro-Mechanical System (MEMS) pumps for compressing said filtered air and for retrieving by suction said compressed, filtered air and said solvent; and

MEMS valves for controlling paths of said air, said solvent, and said suction.

2. The fiber optic connector cleaner of claim 1, wherein said hypodermic needles include an internal needle and an external needle;

wherein said internal needle and said external needle have different dimensions; and

wherein said internal needle is suspended inside a tube of said external needle.

3. The fiber optic connector cleaner of claim 2, wherein said internal needle is fixed and said external needle is detachable.

4. The fiber optic connector cleaner of claim 2, wherein

said internal needle has a wall thickness of about 0.06 mm or less;

and wherein

said wall thickness enables a portion of said internal needle to vibrate in high speed when said air and said solvent are jetted therethrough, thereby causing an ultrasonic cleaning effect that significantly increases cleaning capacity of said fiber optic connector cleaner.

5. The fiber optic connector cleaner of claim 1, wherein a tip of said external needle is coated with a soft, protective coating material.

6. The fiber optic connector cleaner of claim 1, wherein

said external needle is adaptive to ferrules having 1.25 mm, 1.6 mm, or 2.5 mm diameters.

7. The fiber optic connector cleaner of claim 1, wherein

said fiber optic connector cleaner weighs less than 8 oz.

8. The fiber optic connector cleaner of claim 1, wherein

said MEMS pumps are capable of generating 300 mmHg or more pressure.

9. The fiber optic connector cleaner of claim 1, wherein one of said MEMS pumps functions as a compressor, further comprising:

a high efficiency particulate air filter for providing said filtered air to said compressor.

10. The fiber optic connector cleaner of claim 1, wherein one of said MEMS pumps functions as a vacuum pump, further comprising:

a vacuum tank for facilitating said vacuum pump creating said suction.

11. The fiber optic connector cleaner of claim 1, further comprising:

built-in pressure sensors for sensing and measuring pressures generated by said MEMS pumps.

12. The fiber optic connector cleaner of claim 1, further comprising:

a plurality of containers for holding or collecting said compressed, filtered air, said solvent, and returned solvent.

13. The fiber optic connector cleaner of claim 12, wherein two of said containers have the same volume of about 0.5–

1 cm³.

14. The fiber optic connector cleaner of claim 1, further comprising:

a built-in computer system for controlling said MEMS pumps and said MEMS valves such that said double-layer nozzle, said MEMS pumps, and said MEMS valves work in concert to deliver said air and said solvent to said end-surface and remove said solvent and dust particles down to 0.2 μ

m therefrom in an efficient and effective manner.

15. The fiber optic connector cleaner of claim 1, wherein consumption of said solvent is 0.02 cc per cleaning.

16. The fiber optic connector cleaner of claim 1, further comprising:

a built-in power supply composed of two AA batteries;

wherein said fiber optic connector cleaner, operating on said batteries, is capable of performing 500–

1000 or more cleanings.

17. The fiber optic connector cleaner of claim 1, further comprising:

a housing means for containing said double-layer nozzle, said MEMS pumps, and said MEMS valves.

18. A method of operating the fiber optic connector cleaner of claim 1, said method comprising:

instructing pressure sensors to sense and measure pressures in said MEMS pumps;

indicating that said fiber optic connector cleaner is ready to clean or be turned off;

receiving an instruction to begin cleaning said fiber optic connector;

opening and closing said MEMS valves individually and correspondingly such that said compressed, filtered air and said solvent jet through an internal needle of said double-layer nozzle to clean said end-surface of said ferrule, wherein a volume of said solvent being jetted through is controlled per a predetermined constant, and wherein returned air pushes applicable waste solvent and dust particles through an external needle of said double-layer nozzle into a container;

closing all of said MEMS valves; and

indicating that said cleaning is finished.

19. The method according to claim 18, further comprising:

turning on said MEMS pumps.

20. A computer-readable medium storing a computer program implementing the method according to claim 18.