LED flashlight

• US 7,152,993 B2
• Filed: 08/04/2005
• Issued: 12/26/2006
• Est. Priority Date: 08/11/2000
• Status: Expired due to Fees

• Current Assignee: Viatek Consumer Products Group Incorporated
• Original Assignee: The Brinkmann Corporation
• Inventors: Hon, Siu Cheong, Chan, Ka Ming
• Primary Examiner(s): Alavi, Ali
• Assistant Examiner(s): Sawhney, Hargobind S.
• Application Number:
  US11/198,409
• Publication Number:
  US 20060028810A1
• Time in Patent Office: 509 Days
• Field of Search: 362/202
• US Class Current: 362/202
• CPC Class Codes: F21L 4/005 the device being a pocket lamp F21L4/022, F21L4/045, F21L4/085 take precedence
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21V 13/045 for portable lighting devices
• CPC Class Codes: F21V 5/006 applied to portable lighting devices
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A flashlight configured to durably provide an effective beam of light for extended periods of time. The flashlight features a high-power, directed LED configured to produce a divergent beam of light that is characterized by an optical directivity angle extending from a vertex point. The flashlight includes a lens having a first portion forming a convergent lens, where the LED is located such that its vertex point coincides with the lens'"'"' focal point. The convergent lens is sized and positioned such that substantially all of the directed light from the LED passes through the convergent lens portion to emerge in a first beam of parallel light. The LED emits additional light through a tip. A parabolic reflector has the tip at its focal point to reflects the additional light into a second beam of parallel light that is parallel to and surrounding the first beam, thus forming a single and more efficient useful beam. The LED and parabolic reflector are formed into an illuminator assembly that is contained within a housing of the flashlight so as to hold the LED in alignment with its preferred position with respect to the parabolic reflector.

Claims

1. A flashlight, comprising:

an illuminator assembly including an LED, a flange, and a parabolic reflector;

a lens comprising a convergent portion, a nonconvergent portion, and a lens flange, wherein the convergent portion is characterized by a focal point; and

a housing conformingly receiving the illuminator assembly so as to contain the illuminator assembly within the housing;

wherein the LED has a light emitting element, a parabolic micro-reflector and a transparent tip, the LED configured to emit light from its light emitting element and produce by reflection from the parabolic micro-reflector a divergent beam of light that is characterized by an optical directivity angle extending from a vertex point, and also to produce additional light extending in a direction outside of the divergent beam of light and emanating from the tip of the LED;

wherein the parabolic reflector is configured such that the focal point of the parabolic reflector coincides with the transparent tip of the LED;

wherein the flange is configured to engage the lens flange to position the LED so that the light emitting element is positioned at the focal point of the convergent portion and the divergent beam is centered on the focal center point of the convergent portion;

wherein substantially all of the divergent beam of light from the LED passes through the convergent lens to emerge in a first beam of parallel light; and

wherein the parabolic reflector reflects at least a portion of the additional light into a second beam of parallel light that is parallel to the first beam of parallel light and extending through the nonconvergent portion of the lens.

2. The flashlight of claim 1, and further comprising a body portion defining one or more battery compartments configured to receive one or more batteries, wherein:

the illuminator assembly is conformingly received by the body portion; and

the housing conformingly receiving the body portion so as to contain the body portion within the housing.

3. The flashlight of claim 1, wherein:

the portion of the lens that is convergent comprises a focal center point and is characterized by a convergence diameter D,

wherein the distance between the focal point and the focal center point defines a focal distance L,

and wherein the relationship between the convergence diameter D, the focal distance L, and the directivity angle A is described by the relation D≧

2L Tan (A/2).

4. The flashlight of claim 1, wherein the directivity angle A is about 20°

.

5. The flashlight of claim 1, wherein the non-convergent portion of the lens surrounds the convergent portion of the lens.

6. The flashlight of claim 1, and further comprising:

a switch;

at least one battery compartment configured to hold at least one battery, the battery compartment having contacts that are connected in a circuit that includes the LED and the switch such that the switch can close and open the circuit to energize and deenergize the LED when the battery is installed in the battery compartment; and

a housing configured to house the LED, the lens, the switch and the battery compartment.

7. A flashlight comprising:

an illuminator assembly including an LED and a parabolic reflector;

a lens having a convergent portion and a nonconvergent portion, wherein the convergent portion is characterized by a focal point; and

a housing conformingly receiving the illuminator assembly so as to contain the illuminator assembly within the housing;

wherein the LED has a light emitting element a parabolic micro-reflector and a transparent tip, and the LED is configured to emit light from its light emitting element and produce by reflection from the parabolic micro-reflector a divergent beam of light that is characterized by an optical directivity angle extending from a vertex point, and also to produce additional light extending in a direction outside of the divergent beam of light and emanating from the tip of the LED;

wherein the parabolic reflector is positioned such that the focal point of the parabolic reflector coincides with the transparent tip of the LED;

wherein the light emitting element of the LED is positioned at the focal point of the convergent portion of the lens and the divergent beam of light is centered on the focal center point of the convergent portion of the lens,

wherein the divergent beam of light from the LED passes through the convergent lens to emerge in a first beam of parallel light; and

wherein the parabolic reflector at least a portion of the additional light into a second beam of parallel light that is parallel to the first beam of parallel light and extending through the nonconvergent portion of the lens.

8. The flashlight of claim 7, wherein the non-convergent portion of the lens surrounds the convergent portion of the lens.

9. The flashlight of claim 7, and further comprising:

a switch;

at least one battery compartment configured to hold at least one battery, the battery compartment having at least one contact that is connected in a circuit that includes the LED and the switch such that the switch can close and open the circuit to energize and deenergize the LED when the battery is installed in the battery compartment; and

a housing configured to house the LED, the lens, the switch and the battery compartment.

10. The flashlight of claim 7, and further comprising a body portion defining one or more battery compartments configured to receive one or more batteries, wherein:

the illuminator assembly is conformingly received by the body portion; and

the housing conformingly receiving the body portion so as to contain the body portion within the housing.

11. A flashlight comprising:

a lens having a convergent portion and a nonconvergent portion, wherein the convergent portion is characterized by a focal point;

an illuminator assembly including a LED, a mounting structure and a parabolic reflector, the LED characterized by emitting a divergent beam of light, the LED and the parabolic reflector connected to the mounting structure such that the LED is positioned at the focal point of the convergent portion of the lens, and the focal point of the parabolic reflector coinciding with the transparent tip of the LED.

a housing conformingly receiving the illuminator assembly so as to contain the illuminator assembly and the lens within the housing;

wherein the divergent beam of light from the LED passes through the convergent portion of the lens to emerge in a first beam of parallel light, and

wherein the parabolic reflector reflects light from the LED into a second beam of parallel light that is parallel to the first parallel beam and exits through the nonconvergent portion of the leas.

12. The flashlight of claim 11, wherein the non-convergent portion of the lens surrounds the convergent portion of the lens.

13. The flashlight of claim 11, and further comprising:

a switch;

at least one battery compartment configured to hold at least one battery, the battery compartment having at least one contact that is connected in a circuit that includes the LED and the switch such that the switch can close and open the circuit to energize and deenergize the LED when the battery is installed in the battery compartment; and

a housing configured to house the LED, the lens, the switch and the battery compartment.

14. The flashlight of claim 11, and further comprising a body portion defining one or more battery compartments configured to receive one or more batteries, wherein:

the illuminator assembly is conformingly received by the body portion; and

the housing conformingly receiving the body portion so as to contain the body portion within the housing.

15. The flashlight of claim 11, wherein the divergent beam of light passes substantially through the convergent portion of the lens to form a first parallel beam of light.