Composite medical device with markers

• US 7,153,277 B2
• Filed: 12/03/2002
• Issued: 12/26/2006
• Est. Priority Date: 12/03/2002
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: Skujins, Peter, Reynolds, Brian R.
• Primary Examiner(s): Hindenburg, Max F.
• Assistant Examiner(s): FOREMAN, JONATHAN M
• Application Number:
  US10/309,306
• Publication Number:
  US 20040106878A1
• Time in Patent Office: 1,484 Days
• Field of Search: 600/585, 600433-435, 604/523, 604533-535
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/09075 having a core without a coil possibly combined with a sheath
• CPC Class Codes: A61M 2025/09083 having a coil around a core
• CPC Class Codes: A61M 2025/09108 Methods for making a guide wire
• CPC Class Codes: A61M 2025/09141 made of shape memory alloys which take a particular shape at a certain temperature
• CPC Class Codes: A61M 2025/09166 having radio-opaque features
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

Medical devices and methods of manufacturing medical devices. The medical devices include an elongate member having a proximal portion and a distal portion and a connector assembly disposed adjacent the elongated member to connect the proximal and distal portions, the connector assembly including a radiopaque marker.

Claims

1. A medical device comprising:

a first elongated member having a proximal portion and a distal portion;

a second elongated member having a proximal portion and a distal portion;

wherein the first elongated member comprises a first material and the second elongated member comprises a second material different from the first material;

wherein the second material comprises a nickel-titanium alloy;

a tubular connector disposed adjacent the distal portion of the first elongated member and adjacent the proximal portion of the second elongated member to connect the first and second elongated members, wherein the connector has a proximal-most end and a distal-most end; and

one or more non-coiled radiopaque marker bands disposed adjacent the connector for imaging the device, wherein at least one of the one or more non-coiled radiopaque marker bands contacts either the proximal-most end or the distal-most end of the connector.

2. The medical device of claim 1, wherein the connector is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member.

3. The medical device of claim 1, wherein at least one of the one or more non-coiled radiopaque marker bands is disposed about the distal portion of the first elongated member adjacent the connector.

4. The medical device of claim 1, wherein at least one of the one or more non-coiled radiopaque marker bands is disposed about the proximal portion of the second elongated member adjacent the connector.

5. The medical device of claim 1, wherein the device is a guidewire.

6. The medical device of claim 1, wherein the first material comprises a stainless steel alloy.

7. The medical device of claim 1, wherein two non-coiled radiopaque marker bands are disposed adjacent the connector for imaging the device.

8. The medical device of claim 7, further comprising a third radiopaque marker disposed adjacent the connector for imaging the device.

9. The medical device of claim 8, wherein the connector is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member, and wherein the third radiopaque marker is disposed within the tubular connector between the distal portion of the first elongated member and the proximal portion of the second elongated member.

10. A medical device, comprising:

a first elongated member having a proximal portion and a distal portion;

a second elongated member having a proximal portion and a distal portion;

wherein the first elongated member comprises a stainless steel alloy, and the second elongated member comprises a nickel-titanium alloy; and

a tubular connector assembly including a non-coiled radiopaque marker band that is in contact with either a proximal-most end or a distal-most end of the connector assembly, the connector assembly disposed adjacent the distal portion of the first elongated member and adjacent the proximal portion of the second elongate member to connect the first and second elongated members.

11. The medical device of claim 10, wherein the connector assembly includes a connector member that is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member, and a second radiopaque marker is disposed within the connector member.

12. The medical device of claim 10, wherein the connector assembly includes a connector member that is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member, and the non-coiled radiopaque marker band is disposed adjacent the connector member about either the distal portion of the first elongated member or about the proximal portion of the second elongated member.

13. The medical device of claim 10, wherein the connector assembly further comprises a second radiopaque marker.

14. The medical device of claim 10, wherein the connector assembly further comprises a second and a third radiopaque marker.

15. The medical device of claim 10, wherein the device is a guidewire.

16. The medical device of claim 10, wherein the connector assembly is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member.

17. The medical device of claim 16, wherein the non-coiled radiopaque marker band is disposed about either the distal portion of the first elongated member adjacent the tubular connector assembly or about the proximal portion of the second elongated member adjacent the tubular connector assembly.

18. A method of manufacturing a medical device, the method comprising:

providing a first elongate member and a second elongate member, each having a proximal pardon and a distal portion;

wherein the first elongate member comprises a fast material and the second elongate member comprises a second material different from the first material;

wherein the second material comprises a nickel-titanium alloy;

providing a connector assembly comprising a tubular connector member and one or more non-coiled radiopaque marker bands disposed &

either a proximal-most end of the tubular connector member or a distal-most end of the tubular connector member; and

connecting the distal end of the first member and the proximal end of the second member using the connector assembly.

19. The method of claim 18, wherein the connecting step includes disposing the connector member about the distal portion of the first elongate member and about the proximal portion of the second elongate member.

20. The method of claim 19, wherein at least one of the one or more non-coiled radiopaque marker bands is disposed about either the distal portion of the first elongate member or is disposed about the proximal portion of the second elongate member.

21. The method of claim 18, wherein the connector assembly includes two non-coiled radiopaque marker bands.

22. The method of claim 21, wherein the connector assembly further comprises a third radiopaque marker disposed adjacent the tubular connector member.

23. The method of claim 18, wherein the device is a guidewire.

24. The method of claim 18, wherein the first material comprises a stainless steel alloy.

25. A medical device, comprising:

a first elongated member having a proximal portion and a distal portion;

a second elongated member having a proximal portion and a distal portion;

a tubular connector assembly including a non-coiled radiopaque marker band that is in contact with either a proximal-most end or a distal-most end of the connector assembly, the connector assembly disposed adjacent the distal portion of the first elongated member and adjacent the proximal portion of the second elongate member to connect the first and second elongated members;

wherein the connector assembly is disposed about the distal portion of the first elongated member and about the proximal portion of the second elongated member; and

a second radiopaque marker is disposed within the tubular connector assembly.

26. A method of manufacturing a medical device, the method comprising:

providing a first elongate and a second elongate member, each having a proximal portion and a distal portion;

providing a connector assembly comprising a tubular connector member and one or more non-coiled radiopaque marker member;

disposing the non-coiled radiopaque marker member within the tubular connector member;

connecting the distal end of the first member and the proximal end of the second member using the connector assembly; and

wherein the connecting step includes disposing the connector member about the distal portion of the first elongate member and about the proximal portion of the second elongate member.

27. A method of manufacturing a medical device, the method comprising:

providing a first elongate member and a second elongate member each having a proximal portion and a distal portion;

providing a connector assembly comprising a tubular connector member and one or more non-coiled radiopaque marker bands disposed at either a proximal-most end of the tubular connector member or a distal-most end of the tubular connector member; and

connecting the distal end of the first member and the proximal end of the second member using the connector assembly by laser welding the first and second elongate members to the connector member.

28. A method of manufacturing a medical device comprising:

providing a first elongate member comprising a nickel-titanium alloy and a second elongate member comprising a metallic material different from the nickel-titanium alloy, each having a proximal end and a distal end;

providing a tubular connector member and one or more non-coiled radiopaque marker bands;

connecting the distal end of the first member and the proximal end of the second member using the tubular connector member, the tubular connector member including a proximal-most end and a distal-most end; and

disposing the one or more non-coiled radiopaque marker bands adjacent the tubular connector member, wherein at least one of the one or more non-coiled radiopaque marker bands contacts either the proximal-most end or the distal-most end of the tubular connector member.

29. A medical device comprising:

a first elongated member comprising a nickel-titanium alloy;

a second elongated member comprising a stainless steel alloy;

a tubular connector adapted and configured to connect the first and second elongated members, the tubular connector including a proximal-most end and a distal-most end; and

a non-coiled radiopaque marker band disposed adjacent the tubular connector and in contact with either the proximal-most end or the distal-most end of the tubular connector.