Ultrasonic surgical blade and instrument having a gain step

• US 7,163,548 B2
• Filed: 11/05/2003
• Issued: 01/16/2007
• Est. Priority Date: 11/05/2003
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Stulen, Foster B., Houser, Kevin L., Neuenfeldt, Steven K.
• Primary Examiner(s): Dawson; Glenn K.
• Application Number:
  US10/701,588
• Publication Number:
  US 20050096679A1
• Time in Patent Office: 1,168 Days
• Field of Search: None
• US Class Current: 606/159
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/22018 segmented along its length
• CPC Class Codes: A61B 2017/320072 Working tips with special features, e.g. extending parts
• CPC Class Codes: A61B 2017/32008 preventing clogging of suction channel
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2217/005 with suction drainage system

Abstract

An ultrasonic surgical blade, and an instrument, having a gain step. The blade body has, in any half wave length of the ultrasonic-surgical-blade body, a first vibration antinode, a vibration node, a second vibration antinode, and a gain step. The gain step is located between the second vibration antinode and the first vibration antinode. The gain step is spaced apart from the vibration node by a gain-step distance greater than 5% of the distance between the second vibration antinode and the first vibration antinode. The instrument includes the blade, a handpiece having an ultrasonic transducer, and an ultrasonic transmission rod whose proximal end is operatively connected to the ultrasonic transducer and whose distal end activates the blade. In one option, the first vibration antinode is the distal tip, and the gain step is located between the vibration node and the distal tip, resulting in an increased active length of the blade.

Claims

1. An ultrasonic surgical blade comprising an ultrasonic-surgical-blade body having a distal tip which is a most-distal vibration antinode, having a most-distal vibration node, having a second-most-distal vibration antinode, and having a gain step, wherein the gain step is disposed between the second-most-distal vibration antinode and the distal tip, and wherein the gain step is spaced apart from the most-distal vibration node by a gain-step distance greater than 5% of the distance between the second-most-distal vibration antinode and the distal tip.

2. The ultrasonic surgical blade of claim 1, wherein the gain-step distance is bedtween substantially 25% and substantially 45% of the distance between the second-most-distal vibration antinode and the distal tip.

3. The ultrasonic surgical blade of claim 1, wherein, between the second-most-distal vibration antinode and the distal tip, the maximum vibration amplitude of the ultrasonic-surgical-blade body proximal the gain step is less than the maximum vibration amplitude of the ultrasonic-surgical-blade body distal the gain step.

4. The ultrasonic surgical blade of claim 1, wherein, between the second-most-distal vibration antinode and the distal tip, the maximum vibration amplitude of the ultrasonic-surgical-blade body proximal the gain step is greater than the maximum vibration amplitude of the ultrasonic-surgical-blade body distal the gain step.

5. The ultrasonic surgical blade of claim 1, wherein the gain step is disposed between the most-distal vibration node and the distal tip.

6. The ultrasonic surgical blade of claim 1, wherein the gain step is disposed between the most-distal vibration node and the second-most-distal vibration antinode.

7. The ultrasonic surgical blade of claim 1, wherein the ultrasonic-surgical-blade body has a longitudinal axis and consists essentially of a first geometric solid having a substantially constant first transverse cross-sectional area from the gain step to the distal tip and a second geometric solid having a substantially constant second transverse cross-sectional area from the gain step to the second-most-distal vibration antinode, wherein the second transverse cross-sectional area is different than the first transverse cross-sectional area.

8. The ultrasonic surgical blade of claim 7, wherein the shape and size of the first external perimeter of the first transverse cross-sectional area is substantially equal to the shape and size of the second external perimeter of the second transverse cross-sectional area.

9. The ultrasonic surgical blade of claim 1, wherein the ultrasonic-surgical-blade body has a longitudinal axis and is substantially symmetrical about the longitudinal axis.

10. The ultrasonic surgical blade of claim 1, wherein the ultrasonic-surgical-blade body has an additional gain step which is spaced-apart from the gain step, which is disposed between the second-most-distal vibration antinode and the distal tip, and which is spaced apart from the most-distal vibration node by a gain-step distance greater than 5% of the distance between the second-most-distal vibration antinode and the distal tip, wherein the ultrasonic-surgical-blade body has a longitudinal axis and a longitudinally hole, and wherein the longitudinal hole has a shoulder defining the additional gain step.

11. An ultrasonic surgical instrument comprising:

a) a handpiece including an ultrasonic transducer;

b) an ultrasonic transmission rod having a proximal end and a distal end, wherein the proximal end is operatively connected to the ultrasonic transducer; and

c) an ultrasonic surgical blade activated by the distal end and including an ultrasonic-surgical-blade body having a distal tip which is a most-distal vibration antinode, having a most-distal vibration node, having a second-most-distal vibration antinode, and having a gain step, wherein the gain step is disposed between the second-most-distal vibration antinode and the distal tip, and wherein the gain step is spaced apart from the most-distal vibration node by a gain-step distance greater than 5% of the distance between the second-most-distal vibration antinode and the distal tip.

12. An ultrasonic surgical blade comprising an ultrasonic-surgical-blade body having, in any half wave length of the ultrasonic-surgical-blade body, a first vibration antinode, a vibration node, a second vibration antinode, and a gain step, wherein the gain step is disposed between the second vibration antinode and the first vibration antinode, and wherein the gain step is spaced apart from the vibration node by a gain-step distance greater than 5% of the distance between the second vibration anti node and the first vibration antinode.