Bridge-less boost (BLB) power factor correction topology controlled with one cycle control

• US 7,164,591 B2
• Filed: 09/29/2004
• Issued: 01/16/2007
• Est. Priority Date: 10/01/2003
• Status: Expired due to Fees

• Current Assignee: International Rectifier Corporation (Infineon Technologies AG)
• Original Assignee: International Rectifier Corporation (Infineon Technologies AG)
• Inventors: Soldano, Marco
• Primary Examiner(s): Laxton; Gary L
• Application Number:
  US10/953,344
• Publication Number:
  US 20050105311A1
• Time in Patent Office: 839 Days
• Field of Search: 363/70, 363/89, 363/126, 363/127, 363/44, 363/84, 363/125, 323/222, 323/223, 323/225, 323/229, 323/259, 323/282, 323/285
• US Class Current: 363/89
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 1/4216 operating from a three-phase input voltage H02M1/4233 takes precedence
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 7/219 in a bridge configuration
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

The bridgeless boost topology reduces the power dissipation, cost, and size of prior PFC systems by eliminating the intrinsic loss of the input rectifier bridge. Sensing of the input line voltage by the controller is unnecessary. The use of One Cycle Control (also known as Single Cycle Control) allows the Power Factor Correction function to be performed without complex rectification networks to obtain the AC line voltage reference. The use of bi-directional switches makes it possible to control inrush current (the startup over-current due to the charging of the output bulk capacitor), which allows elimination of over-current limiting devices and reduction of the diode surge capability requirements. Moving the boost inductor to the system input adds an additional filtering function, reducing the cost of input EMI filtering.

Claims

1. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load

wherein said first and second switches are MOSFETs, each having a respective body diode whose cathode is connected to the corresponding one of said first and second junction points,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to current in said first and second switches and said first and second diodes, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

2. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load,

wherein said first and second switches are MOSFETs, each having a respective body diode whose cathode is connected to the corresponding one of said first and second junction points,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to current in said first and second switches and to an output voltage across said load, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

3. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load,

wherein said first and second switches are MOSFETs, each having a respective body diode whose cathode is connected to the corresponding one of said first and second junction points,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to an output voltage across said load and to peak current in said boost inductor, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

4. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to current in said first and second switches and said first and second diodes, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

7. A bridgeless PFC boost converter according to claim 4, wherein said first and second switches are GaN devices.

5. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to current in said first and second switches and to an output voltage across said load, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

8. A bridgeless PFC boost converter according to claim 5, wherein said first and second switches are GaN devices.

6. A bridgeless PFC boost converter comprising:

a boost inductor having a first end connected to a first AC input terminal and a second end connected to a first junction defined between the anode of a first diode and a first terminal of a first switch;

a second terminal of the first switch connected to a common line;

a parallel circuit of a capacitance and a load connected between the cathode of the first diode and the common line;

a series circuit of a second diode and a second switch connected between the cathode of the first diode and the common line;

a second AC input terminal connected to a second junction defined between the anode of the second diode and the second switch; and

a control integrated circuit connected for controlling the first and second switches so as to provide power factor correction with respect to power applied to said load,

wherein said control integrated circuit implements single cycle control wherein said first and second switches are controlled in response to an output voltage across said load and to peak current in said boost inductor, said control integrated circuit having as a first input an output of a current sense amplifier having an input comprising a sum of said currents in said first and second switches and said control integrated circuit further having as a second input an output of an error amplifier sensing an output voltage of said converter, said control integrated circuit having outputs coupled to control terminals of each of said first and second switches to implement said power factor correction.

9. A bridgeless PFC boost converter according to claim 6, wherein said first and second switches are GaN devices.