Clogging detector for air filter

• US 7,178,410 B2
• Filed: 03/21/2005
• Issued: 02/20/2007
• Est. Priority Date: 03/22/2004
• Status: Active Grant

• Current Assignee: Clean Alert Innovations LLC (Jeffrey M. Gross)
• Original Assignee: Cleanalert, LLC
• Inventors: Fraden, Jacob, Rutstein, Alex
• Primary Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US11/084,607
• Publication Number:
  US 20060100796A1
• Time in Patent Office: 701 Days
• Field of Search: 738/615.2, 137/101.19, 137/114, 454/158, 552/83, 364/138
• US Class Current: 73/861.52
• CPC Class Codes: A47L 9/19 Means for monitoring filtering operation
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/448 by temperature measuring
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: G01F 1/696 Circuits therefor, e.g. constant-current flow meters

Abstract

The detector for monitoring decrease in air flow rate due to air filter clogging. It is based on combination of three essential components: the air flow sensor, a threshold detector and an indicator. The air flow sensor is built in form of a novel thermo-anemometer which contains a thermistor, a heating element, and a thermal insulator. Temperature of the sensor is maintained above the air temperature by a constant value by means of an electronic servo circuit. The threshold detector is implemented either in a hardware or software. A novel design of a thermo-anemometer (closely related to a hot wire anemometer) automatically compensates for variations in the air temperatures. The thermo-anemometer triggers the threshold circuit when air flow rate drops below a preset level. For reduction of power consumption, the detector may employ two additional sensors: one is for detection of the blower operation and the other is a presence detector to enable the alarm in presence of people to perceive the alarm. The device automatically calibrates itself upon installation of a new or cleaned air filter. The applications include residential and commercial air conditioners, air heaters, internal combustion engines, vacuum cleaners and other systems where air filters are employed.

Claims

1. A gas filter clogging detector for installation at a gas conduit attached to a gas blower having power to move gas and a gas filter, comprises in combination:

a base;

a power supply;

a flow rate sensor attached to said base and intended for monitoring a flow rate of gas by generating the output signal, being positioned at the gas conduit;

a threshold value generator;

a threshold comparator for comparing the said output signal with a selected threshold value and producing the alarm;

where said flow rate sensor contains a heater and producing the output signal as function of electric power supplied to said heater.

2. A gas filter clogging detector of claim 1, where temperature of said heater is maintained higher than gas temperature by a substantially constant value.

3. A gas filter clogging detector of claim 1 where the threshold value varies with power of the gas blower.

4. A gas filter clogging detector of claim 1 further comprising a radio transmitter for sending a signal indicative of the gas filter clogging.

5. A gas filter clogging detector of claim 1 further comprising a vibration sensor to detect a moment of air blower operation in order to start monitoring.

6. A gas filter clogging detector of claim 1 further comprising a presence detector to enable alarm when people are present in the vicinity of said alarm.

7. A thermo-anemometer probe for monitoring rate of gas flow comprising

a support base,

a thermally conductive head attached to support base and positioned in a stream of a monitored gas,

a temperature sensor thermally coupled to said head,

a heater, thermally coupled to said head,

a thermal insulator positioned between said head and said base the electronic circuit for controlling electric current through the heater, processing data and outputting the result of gas flow monitoring as function of electric power supplied to said heater.

8. Thermo-anemometer probe of claim 7 wherein said heater maintains temperature of said temperature sensor higher than temperature of gas by a substantially constant value.

9. Thermo-anemometer probe of claim 7 wherein said support base further contains

a thermally conductive plate connected to said thermal insulator and thermally decoupled from said head,

a second temperature sensor connected to said plate.

10. Thermo-anemometer probe of claim 7 where the second temperature sensor is a thermistor.

11. Thermo-anemometer probe of claim 8 where a temperature sensor is a thermistor.

12. Method of monitoring a degree of gas filter clogging comprising the steps of

positioning a gas flow sensor into a stream of gas,

determination of a reference level of a gas flow rate through a clean gas filter,

computation of an alarm threshold as a fraction of the reference level of gas flow rate,

setting up the alarm threshold,

monitoring a current level of a current gas flow rate for a filter during it normal operation,

comparing the current level of a gas flow rate with said alarm threshold,

producing indicative signal in case of crossing the level of a current gas flow rate with said alarm threshold.