Apparatus, methods and computer program products for estimation of battery reserve life using adaptively modified state of health indicator-based reserve life models

• US 7,199,557 B2
• Filed: 07/01/2003
• Issued: 04/03/2007
• Est. Priority Date: 07/01/2003
• Status: Expired due to Fees

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Power Quality Corporation (Eaton Corporation PLC.)
• Inventors: Pascoe, Phillip E., Anbuky, Adnan H.
• Primary Examiner(s): Tso; Edward H.
• Application Number:
  US10/611,650
• Publication Number:
  US 20050001627A1
• Time in Patent Office: 1,372 Days
• Field of Search: 320132-136, 320/DIG.21, 324/426, 324/430, 324/431, 324/432, 324/433
• US Class Current: 320/132
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health

Abstract

A model of battery reserve life that a function of a SOH indicator is adaptively modified responsive to intermittent capacity tests of a battery, e.g., based on reserve life estimates generated responsive to the capacity tests. The SOH indicator for the battery is monitored to generate SOH indicator values, and estimates of reserve life are generated from the generated SOH indicator values according to the adaptively modified model of reserve life. For example, a capacity test may be performed responsive to detection of a change in reserve life as estimated by the model of reserve life, and the model of reserve life may be modified responsive to the capacity test. The battery reserve life model may, for example, express reserve life as a function of a float voltage, a float current, a temperature, a charge/discharge cycling, an impedance, a conductance, a resistance, and/or a coup de fouet parameter. The invention may be embodied as methods, apparatus and computer program products.

Claims

1. A method of estimating reserve life for a battery, the method comprising:

adaptively modifying a model of battery reserve life that is a function of a SOH indicator responsive to intermittent capacity tests of the battery;

monitoring the SOH indicator for the battery to generate SOH indicator values; and

generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life,

wherein the adaptively modified model of battery reserve life comprises a first adaptively modified model of battery reserve life;

wherein monitoring the SOH indicator to generate SOH indicator values comprises monitoring a first SOH indicator during a first time interval to generate first SOH indicator values for the first time interval;

wherein generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life comprises generating estimates of reserve life for the first time interval from the generated first SOH indicator values for the first time interval; and

wherein the method further comprises;

monitoring a second SOH indicator to generate second SOH indicator values for a second time interval; and

generating estimates of reserve life from the generated second SOH indicator values according to a second model of battery reserve life.

2. A method according to claim 1, wherein generating estimates of reserve life from the generated second SOH indicator values comprises adaptively modifying the second model of battery reserve life at a reduced rate with respect to the first model of battery reserve life.

3. A method of estimating reserve life of a battery, the method comprising:

generating respective first state of health (SOH) indicator values for respective elapsed times for the battery;

generating respective first estimates of reserve life from the first SOH indicator values according to a battery reserve life model;

performing a capacity test of the battery to generate a second estimate of reserve life responsive to one of the first estimates of reserve life indicating a change in reserve life exceeding a predetermined threshold;

modifying the battery reserve life model based on the second estimate of reserve life;

generating a second SOH indicator value; and

generating a third estimate of reserve life from the second SOH indicator value according to the modified battery reserve life model.

4. A method according to claim 3, wherein modifying the battery reserve life model based on the second estimate of reserve life comprises modifying the battery reserve life model based on a comparison of the first and second estimates of reserve life.

5. A method according to claim 4, wherein modifying the battery reserve life model based on a comparison of the first and second estimates of reserve life comprises modifying the battery reserve life model if the second estimate of reserve life indicates a diminished reserve life of the battery in comparison to the first estimate of reserve life.

6. A method according to claim 4, wherein modifying the battery reserve life model based on a comparison of the first and second estimates of reserve life comprises generating a solution for a parameter of the battery reserve life model from the battery model and the second estimate of reserve life to generate a modified parameter for the battery model.

7. A method according to claim 4, wherein monitoring a state of health (SOH) indicator for the battery to generate a series of first SOH indicator values comprises monitoring at least one of a float voltage, a float current, a temperature, a charge/discharge cycling, an impedance, a conductance, a resistance, and a coup de fouet parameter to generate the SOH indicator values.

8. A method according to claim 7, wherein the battery reserve life model expresses battery reserve life as a function of at least one of a float voltage, a float current, a temperature, a charge/discharge cycling, an impedance, a conductance, a resistance, and a coup de fouet parameter.

9. A method according to claim 8, wherein the battery reserve life model comprises a battery reserve life model represented by the equation:

$L_R<br><br>\left(t_x\right)=f<br><br>\left(T\right)=\mathrm{\beta <br><br>}·<br><br>\left[\frac{L_n-\underset{i=1}{\overset{x}{\sum <br><br>}}<br><br>\left(t_i-t_{i-1}\right)·<br><br>2^{\frac{\left(T_i-T_n\right)}{\mathrm{\alpha <br><br>}}}}{2^{\frac{\left(T_x-T_n\right)}{\mathrm{\alpha <br><br>}}}}\right],$

wherein L_r(t_x) is the estimated reserve life at time t_x, T_xis the present temperature at time t_x, L_nis a manufacturer'"'"'s designed life at a nominal temperature T_nα

, α

is a parameter reflecting a change in temperature that results in the life of the battery changing by a factor of two, and β

is a scaling parameter.

10. A method according to claim 3, wherein performing the capacity test responsive to one of the first estimates of reserve life indicating a change in battery reserve life exceeding a predetermined threshold comprises performing the capacity test responsive to one of the first estimates of reserve life indicating a change in reserve life with respect to a rated life of the battery that exceeds a predetermined threshold.

11. A method according to claim 3:

wherein performing the capacity test is preceded by performing a training test to generate an initial estimate of reserve life; and

wherein performing a capacity test comprises performing the capacity test responsive to one of the first estimates of reserve life indicating a change in reserve life with respect to the initial estimate of reserve life that exceeds a predetermined threshold.

12. A method according to claim 11, wherein performing a training test comprises:

shallow discharging the battery to generate a coup de fouet parameter value; and

generating the initial estimate of reserve life from the generated coup de fouet parameter value.

13. A method according to claim 12:

wherein generating respective first SOH indicator values comprises generating respective first coup de fouet parameter values for respective elapsed times;

wherein generating respective first estimates of reserve life from the first SOH indicator values according to a battery reserve life model comprise generating respective first estimates of reserve life from respective ones of the first coup de fouet parameter values;

wherein generating a second SOH indicator value comprises generating a second coup de fouet parameter value; and

wherein generating a third estimate of reserve life from the second SOH indicator value according to the modified battery reserve life model comprises producing the third estimate of reserve life from the generated second coup de fouet parameter value.

14. A method according to claim 4, further comprising presenting a reserve life indication to a user based on at least one of the first and third estimates of reserve life.

15. A method according to claim 14, wherein presenting a reserve life indication comprises at least one of displaying a reserve life indication and communicating a reserve life indication.

16. A method according to claim 3, wherein the battery comprises a valve-regulated lead-acid (VRLA) battery.

17. An apparatus for estimating battery reserve life, the apparatus comprising:

means for adaptively modifying a model of battery reserve life that a function of a SOH indicator responsive to intermittent capacity tests of the battery;

means for monitoring the SOH indicator for the battery to generate SOH indicator values; and

means for generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life,

wherein the adaptively modified model of battery reserve life comprises a first adaptively modified model of battery reserve life;

wherein the means for monitoring the SOH indicator to generate SOH indicator values comprises means for monitoring a first SOH indicator during a first time interval to generate first SOH indicator values for the first time interval;

wherein the means for generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life comprises means for generating estimates of reserve life for the first time interval from the generated first SOH indicator values for the first time interval; and

wherein the means for monitoring the SOH indicator to generate SOH indicator values further comprises means for monitoring a second SOH indicator to generate second SOH indicator values for a second time interval; and

wherein the means for generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life further comprises means for generating estimates of reserve life from the generated second SOH indicator values according to a second model of battery reserve life.

18. An apparatus according to claim 17, wherein the means for generating estimates of reserve life from the generated second SOH indicator values comprises means for adaptively modifying the second model of battery reserve life at a reduced rate with respect to the first model of battery reserve life.

19. A method of estimating reserve life for a battery, the method comprising:

adaptively modifying a model of battery reserve life that is a function of a SOH indicator responsive to intermittent capacity tests of the battery;

monitoring the SOH indicator for the battery to generate SOH indicator values; and

generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life,

wherein the model of battery reserve life comprises a thermal accumulation model of battery reserve life;

wherein adaptively modifying a model of battery reserve life that is a function of a SOH indicator responsive to intermittent capacity tests of the battery comprises;

performing a capacity test of the battery to generate a capacity estimate;

generating an estimate of battery reserve life from a capacity trend model of reserve life; and

modifying the thermal accumulation model of battery reserve life based on the estimate of battery reserve life generated from the capacity trend model of battery reserve life; and

wherein generating estimates of reserve life from the generated SOH indicator values according to the adaptively modified model of battery reserve life comprises generating an estimate of reserve life according to the modified thermal accumulation model of battery reserve life.

20. A method of estimating reserve life for a battery, the method comprising:

generating a first estimate of reserve life using a first model of battery reserve life that is a function of a SOH indicator;

conducting a discharge test of the battery to generate a battery capacity estimate;

generating a second estimate of reserve life from the generated battery capacity estimate using a second model of battery reserve life;

modifying the first model of reserve life based on the second estimate of reserve life responsive to the second estimate indicating a reserve life that is less than a reserve life indicated by the first estimate; and

generating a third estimate of reserve life using the modified first model of battery reserve life.

21. A method according to claim 20, wherein the first model of reserve life comprises a thermal accumulation model, and wherein the second model of reserve life comprises a capacity trend model.