De-icing system for traffic signals

• US 7,211,771 B1
• Filed: 11/18/2005
• Issued: 05/01/2007
• Est. Priority Date: 11/18/2005
• Status: Expired due to Fees

• Current Assignee: Hill & Smith Inc.
• Original Assignee: Precision Solar Controls Incorporated (New Enterprise Stone & LIME Company Incorporated)
• Inventors: Smith, David L., Canan, Steven M.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US11/281,597
• Publication Number:
  US 20070114225A1
• Time in Patent Office: 529 Days
• Field of Search: 219/213, 219/497, 219/501, 219/502, 219/507, 219/508, 219/487, 116/202, 340/581
• US Class Current: 219/502
• CPC Class Codes: E01F 9/40 Arrangements responsive to adverse atmospheric conditions, e.g. to signal icy roads or to automatically illuminate in fog; Arrangements characterised by heating or drying means
• CPC Class Codes: F21V 29/90 Heating arrangements
• CPC Class Codes: F21W 2111/02 for roads, paths or the like
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A circuit is disclosed for detecting and eliminating the buildup of snow and/or ice on the viewable face of an LED traffic signal lens. The circuit measures the ambient temperature within the LED signal, and when the temperature falls to a level where snow and/or ice accumulation can occur, the circuit begins looking for snow and/or ice buildup on the lens of the LED signal. An infrared LED transmits a signal which is reflected when snow or ice is present on the lens of the traffic signal. When the reflected signal is received by an infrared receiver, it sends a signal to a microcontroller, which analyzes the signal to determine if it is a valid signal. If it is, a heater is turned on until the ice and snow are removed.

Claims

1. A circuit for detecting and eliminating a buildup of frozen matter on a lens of an LED signal, the circuit comprising:

a first circuit for measuring ambient temperature within the LED signal,

a second circuit for transmitting a signal when the ambient temperature is below a predetermined level,

a third circuit for receiving a reflection of the transmitted signal when frozen matter is present on the lens of the LED signal, and

a fourth circuit for heating the lens of the LED signal until the ambient temperature rises above the predetermined level or the frozen matter on the lens of the LED signal is eliminated.

2. The circuit of claim 1, wherein the first circuit is a microcontroller that includes an internal temperature sensor and that controls the operation of the second circuit based on the level of the ambient temperature and of the fourth circuit based on the third circuit receiving a reflection of the transmitted signal.

3. The circuit of claim 2 further comprising a fifth circuit for measuring ambient light entering through the lens of the LED signal, the microcontroller using the measure of ambient light as a baseline to reduce or eliminate false triggering of the third signal receiving circuit due to a receipt of light from an external light source.

4. The circuit of claim 3, wherein the fifth ambient light sensing circuit includes a light sensing diode to measure the ambient light, and wherein the microcontroller reads the measured ambient light level using an internal analog-to-digital converter.

5. The circuit of claim 2, wherein the second transmitting circuit includes an infrared LED that functions as a transmitter.

6. The circuit of claim 5, wherein the microcontroller adjusts the second transmitting circuit'"'"'s gain by controlling a voltage on a base of a transistor used to forward bias the infrared LED.

7. The circuit of claim 2, wherein the microcontroller generates a 40 kHz signal modulated at 100 Hz that is transmitted by the second transmitting circuit.

8. The circuit of claim 2, wherein the third receiving circuit includes an integrated circuit that is an infrared receiver for receiving the reflection of the transmitted signal.

9. The circuit of claim 8, wherein the signal received by the third receiving circuit sends a demodulated signal generated from the reflection of the transmitted signal to the microcontroller when the third receiving circuit receives the reflection of the transmitted signal, and wherein the microcontroller analyzes the demodulated signal to determine if the third receiving circuit received a valid reflection of the transmitted signal or a noise signal from an external light source.

10. The circuit of claim 9, wherein the microcontroller turns on the heater circuit if the reflected transmitted signal is valid.

11. The circuit of claim 1, wherein the heater circuit includes a plurality of heating elements and a solid state switch for applying AC power to the plurality of heating elements.

12. The circuit of claim 11, wherein the plurality of heating elements are connected in series between the solid state switch and an AC power source.

13. The circuit of claim 11, wherein the solid state switch is a triac.

14. The circuit of claim 2, wherein the microcontroller keeps the heating circuit on to melt frozen matter built up on the lens of the LED signal until the ambient temperature rises above the predetermined temperature level or the frozen matter on the LED signal lens is eliminated.

15. The circuit of claim 11, wherein the plurality of heating elements are a plurality resistive coatings positioned in multiple iterations of a back and forth pattern on and across the lens to heat the lens.

16. The circuit of claim 11, wherein the plurality of heating elements are a resistive wire positioned in multiple iterations of a back and forth pattern on and across the lens to heat the lens.

17. The circuit of claim 11, wherein the plurality of heating elements are a plurality of resistors located substantially at a periphery of a circuit board on which are mounted an array of light emitting diodes of the LED signal.

18. The circuit of claim 11, wherein the plurality of heating elements are a resistive wire positioned in multiple loops at substantially a periphery of the lens to heat the lens.

19. A circuit for detecting and eliminating a buildup of snow and/or ice on a lens of an LED traffic signal, the circuit comprising:

a microcontroller for monitoring ambient temperature within the signal,

a circuit for measuring ambient light entering through the lens of the LED signal, the ambient light measuring circuit feeding the measure of ambient light to the microcontroller,

a transmitter circuit for transmitting an infrared signal when the ambient temperature is below a predetermined set point, the operation of the transmitter circuit being controlled by the microcontroller,

a receiver circuit for receiving a reflection of the infrared signal when frozen matter is present on the lens to the LED signal, the receiver circuit feeding the infrared signal to the microcontroller, and

a heater circuit for heating the LED signal lens until the ambient temperature measured by the microcontroller rises above the predetermined set point or the buildup of snow and/or ice on the LED signal lens is eliminated.

20. The circuit of claim 19, wherein the microcontroller includes an internal temperature sensor and controls the operation of the transmitter circuit based on the level of the ambient temperature and of the heating circuit based on the receiver circuit receiving a reflection of the transmitted infrared signal.

21. The circuit of claim 19, wherein the ambient light measuring circuit includes a light sensing photodiode, and wherein the microcontroller uses the ambient light level measured by the light sensing photodiode as a baseline to reduce or eliminate false triggering of the receiver circuit due to external light sources.

22. The circuit of claim 19, wherein the transmitter circuit includes an infrared LED that functions as a transmitter, and wherein the microcontroller adjusts the transmitter circuit'"'"'s gain by controlling a voltage on a base of a transistor used to forward bias the infrared LED.

23. The circuit of claim 19, wherein the receiver circuit includes an integrated circuit that is an infrared receiver for receiving a reflection of the transmitted signal as a result of the LED signal lens being covered by a buildup of snow and/or ice on the lens.

24. The circuit of claim 19, wherein the heater circuit includes a plurality of heating elements connected to an AC power supply, and wherein the microcontroller turns on the heater circuit if the signal received by the receiver circuit is a valid reflected infrared signal.

25. The circuit of claim 24, wherein the plurality of heating elements are located in close proximity to the LED signal lens.

26. The circuit of claim 24, wherein the plurality of heating elements are located on the LED signal lens.

27. The circuit of claim 24, wherein the microcontroller keeps the heater circuit on to melt snow and/or ice built up on the lens of the LED signal until the ambient temperature rises above the predetermined set point or the snow and/or ice on the LED signal lens is eliminated.

28. The circuit of claim 24, wherein the plurality of heating elements are a plurality resistive coatings positioned in multiple iterations of a back and forth pattern on and across the LED signal lens to heat the lens.

29. The circuit of claim 24, wherein the plurality of heating elements are a resistive wire positioned in multiple iterations of a back and forth pattern on and across the LED signal lens to heat the lens.

30. The circuit of claim 24, wherein the plurality of heating elements are a plurality of resistors located substantially at a periphery of a circuit board on which are mounted an array of light emitting diodes of the LED signal so as to be in close proximity to the LED signal lens to heat the lens.

31. The circuit of claim 24, wherein the plurality of heating elements are a resistive wire positioned in multiple loops at substantially a periphery of the LED signal lens to heat the lens.

32. A circuit for detecting and eliminating a buildup of frozen matter on a lens of an LED signal, the circuit comprising:

control means for measuring ambient temperature within the LED signal,

means for transmitting a signal when the ambient temperature is below a predetermined level, the control means controlling the operation of the transmitting means based on the level of the ambient temperature,

means for receiving a reflection of the transmitted signal when frozen matter is present on the lens of the LED signal,

means for measuring ambient light entering through the lens of the LED signal, the control means using the measure of ambient light as a baseline to reduce or eliminate false triggering of the receiving means due to a receipt of light from an external light source, and

means for heating the lens of the LED signal until the ambient temperature rises above the predetermined level or the frozen matter on the lens of the LED signal is eliminated, the control means controlling the operation of the heating means based on the receiving means receiving a reflection of the transmitted signal.