Method and apparatus for reducing audio noise in a switching regulator

• US 7,211,991 B2
• Filed: 04/14/2006
• Issued: 05/01/2007
• Est. Priority Date: 08/08/2000
• Status: Expired due to Fees

• Current Assignee: Power Integrations Incorporated
• Original Assignee: Power Integrations Incorporated
• Inventors: Wong, Kent, Balakrishnan, Balu, Djenguerian, Alex B.
• Primary Examiner(s): Patel; Rajnikant B.
• Application Number:
  US11/404,688
• Publication Number:
  US 20060181253A1
• Time in Patent Office: 382 Days
• Field of Search: 323272-277, 323/266, 323/282, 323/284, 323/222, 323/283, 323/267, 363/56, 363/97, 363/98, 363/49, 363/17, 363/19
• US Class Current: 323/277
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A switching regulator utilizing on/off control that reduces audio noise at light loads by adjusting the current limit of the switching regulator. In one embodiment, a switching regulator includes a state machine that adjusts the current limit of the switching regulator based on a pattern of feedback signal values from the output of the power supply for a preceding N cycles of the drive signal. The state machine adjusts the current limit lower at light loads such that cycles are not skipped to reduce the operating frequency of the switching regulator into the audio frequency range until the flux density through the transformer is sufficiently low to reduce the generation of audio noise.

Claims

1. A method, comprising:

switching a power switch coupled to an energy transfer element of the power supply with a drive signal to regulate an amount of power delivered to a load at an output of the power supply;

adjusting a frequency of the drive signal to a frequency value outside an audible frequency range by selectively disabling each on period of the drive signal in response to changes in the load;

limiting a current flow through the power switch to one of a plurality of current limit settings in response to the changes in the load to maintain the frequency of the drive signal to a frequency value outside the audible frequency range.

2. The method of claim 1 wherein limiting the current flow through the power switch to one of the plurality of current limit settings comprises changing states in a state machine responsive to output values of the output of the power supply for a plurality of preceding drive signal cycles, each one of the plurality of states have an associated one of the plurality of current limit settings.

3. The method of claim 2 wherein changing states in the state machine responsive to output values of the output of the power supply comprises counting a number of consecutive output values of the output of the power supply within a first range of output values of the output of the power supply for a plurality of N drive signal cycles.

4. The method for regulating the power supply of claim 1 wherein adjusting the frequency of the drive signal comprises:

maintaining an on time of a current cycle of the drive signal; and

disabling an on time of a next cycle of the drive signal in response to the changes in the load.

5. The method for of claim 1 adjusting the frequency of the drive signal to the frequency value outside the audible frequency range comprises maintaining the frequency of the drive signal to a frequency value outside the audible frequency range for flux density values of the energy transfer element that are greater than a flux density threshold value.

6. The method of claim 5 wherein the flux density threshold value is a lower end of a range of flux density threshold values of the energy transfer element that result in a generation of audible noise from the energy transfer element if operated within the audible frequency range.