Method and apparatus for monitoring the condition of a battery by measuring its internal resistance

• US 7,212,006 B2
• Filed: 07/02/2004
• Issued: 05/01/2007
• Est. Priority Date: 07/02/2004
• Status: Active Grant

• Current Assignee: Yung-Sung Huang
• Original Assignee: BP Power (BP PLC)
• Inventors: Huang, Yung-Sheng
• Primary Examiner(s): Tso; Edward H.
• Application Number:
  US10/882,196
• Publication Number:
  US 20060001429A1
• Time in Patent Office: 1,033 Days
• Field of Search: 320/132, 320/149, 324/426, 324/430, 324/433
• US Class Current: 324/430
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The method comprises coupling an external load having a predetermined resistance directly in series with the battery, conducting a power transistor to supply a transient large current to the battery for sampling voltage of the battery in a set very short period of time, and determining the internal resistance of the battery. The internal resistance of the battery can then be compared with a predetermined warning value of internal resistance of the battery so as to determine whether the former is equal to or larger than the warning value, and displaying a warning on a display if the determination is affirmative. The invention enables a driver to correctly know the condition of the battery in substantially real time while consuming a minimum amount of current.

Claims

1. A method of evaluating the condition of a battery, comprising the steps of:

(i) selecting a known external load the resistance of which is based on the type of the battery, such that when the load is connected across the battery a large current is drawn;

(ii) selecting a nominal value for the internal resistance of the battery based on its type;

(iii) connecting the external load across the terminals of the battery for at least one short duration interval(s), measuring the voltages;

across the battery and across the external load while current is conducted through the load, and, if more than one such measurement is made of each voltage, taking the average of the measured values of the voltages ;

(iv) dividing the measured value of the voltage across the load, or, if more than one measurement is made, the average of the measured values of the voltage across the load by the resistance of the external load to determine the current drawn from the battery;

(v) dividing the measured value of the voltage across the battery, or, if more than one measurement is made, the average of the measured values of the voltage across the battery by the determined value of the current in order to calculate the internal resistance of the battery;

(vi) comparing the calculated internal resistance of the battery with the selected nominal value of the internal resistance of the battery so as to determine whether the calculated value is equal to or larger than the selected nominal value or not; and

(vii) provide an output to a user responsive to the determination in step (vi).

2. The method of claim 1, wherein the selected nominal value of the internal resistance of the battery to which the calculated value thereof is compared is a predetermined warning value.

3. The method of claim 1, wherein the value of the internal resistance of the battery to be measured is 0.001Ω

to 1.5Ω

.

4. The method of claim 1, wherein the resistance of the external load is in a range from 25 uΩ

to 1000 mΩ

.

5. The method of claim 1, wherein the resistance of the external load is coupled to an amplifier.

6. The method of claim 1, wherein the external load is a conductor controllably connected between two terminals of the battery.

7. The method of claim 1, wherein the external load is provided as the internal resistance of a power transistor.

8. The method of claim 1, wherein the transient large current is in a range from 1 A to 500 A.

9. The method of claim 1, wherein the transient large current is in a range from 1 C to 5 C.

10. The method of claim 1, wherein the transient sampling time is less than 0.01 second.

11. A method of evaluating the condition of a battery, comprising the steps of:

(1) choosing an external load, the resistance R of which is selected in accordance with the type of the battery to be evaluated;

(2) selecting a value for the nominal internal resistance of the battery in accordance with its type;

(3) sampling the no load voltage Vo1 between two terminals of the battery a plurality of times, and sampling the no load voltage Vo2 between two terminals of the external load a plurality of times, and calculating and storing average values of the voltages Vo1 and Vo2;

(4) providing at least one power transistor controlled for connecting the external load across the battery and repetitively controlling the power transistor(s) to conduct so that a large transient current is drawn from the battery by the load for a plurality of short periods;

(5) while said power transistor(s) are conducting, sampling the load voltage Vi1 between two terminals of the battery, and sampling the load voltage Vi2 between two terminals of the external load, and calculating and storing average values of Vo1 and Vi2;

(6) determining the large transient current drawn by the load I by subtracting Vo2 from Vi2 and dividing by R;

(7) calculating the internal resistance r of the battery by subtracting Vo1 from Vi1 and dividing by the transient large current I;

(8) comparing the internal resistance of the battery r to be measured with the selected nominal value thereof to determine the condition of the battery.

12. The method of claim 11, wherein the power transistor is controlled to conduct for periods less than 0.01 second.

13. An apparatus for monitoring the condition of a battery by determining its internal resistance and comparing the value thereof with a predetermined value therefor selected in accordance with the type of the battery, comprising:

a controller for controlling the apparatus so as to sample the voltage across the battery responsive to imposition of a known external load chosen responsive to the type of the battery, calculate an internal resistance of the battery to be measured, and, compare the internal resistance of the battery to be measured with a predetermined value therefor;

an external load having a predetermined resistance;

a voltage-sampling circuit for sampling voltage across the terminals of the battery;

a transient current control circuit including a power transistor connected across the battery so as to be controlled by the controller to connect the load across the battery so that a large transient current is drawn by the external load from the battery; and

a display responsive to the controller for displaying a warning responsive to comparison of the calculated value of the internal resistance of the battery to the predetermined value thereof.

14. The apparatus of claim 13, wherein the external load is a resistor, and the apparatus further comprises an amplifier optionally coupled to the external load.

15. The apparatus of claim 13, wherein the transient current control circuit comprises a power transistor.

16. The apparatus of claim 15, wherein the load element is the internal resistance of the power transistor.

17. The apparatus of claim 13, wherein the load element is a conductor extending between two terminals of the battery to be measured.

18. The apparatus of claim 13, wherein the transient current control circuit comprises two or more parallel power transistors.

19. The apparatus of claim 13, wherein the resistance of the external load is in a range from 25 uΩ

to 1000 mΩ

.

20. The apparatus of claim 13, wherein the resistance of the external load is coupled to an amplifier.

21. The apparatus of claim 13, wherein the predetermined warning value of the internal resistance of the battery to be measured is 0.001Ω

to 1.5Ω

.

22. The apparatus of claim 13, wherein the transient large current is in a range from 1 A to 500 A.

23. The apparatus of claim 13, wherein the transient large current is in a range from 1 C to 5 C.

24. The apparatus of claim 13, wherein the voltage sampling time is less than 0.01 second.

25. The apparatus of claim 13, further comprising a voltage-stabilizing circuit for providing a stable voltage to the apparatus during operating periods.

26. A method of measuring the internal resistance of a battery, comprising the steps of:

(1) choosing an external load, the resistance R of which is selected in accordance with the type of the battery to be evaluated;

(2) selecting a value for the nominal internal resistance of the battery in accordance with its type;

(3) sampling the no load voltage Vo1 between two terminals of the battery a plurality of times, and sampling the no load voltage Vo2 between two terminals of the external load a plurality of times, and calculating and storing average values of the voltages Vo1 and Vo2;

(4) providing at least one power transistor controlled for connecting the external load across the battery and repetitively controlling the power transistor(s) to conduct so that a large transient current is drawn from the battery by the load for a plurality of short periods;

(5) while said power transistor(s) are conducting, sampling the load voltage Vi1 between two terminals of the battery, and sampling the load voltage Vi2 between two terminals of the external load, and calculating and storing average values of Vo1 and Vi2;

(6) determining the large transient current drawn by the load I by subtracting Vo2 from Vi2 and dividing by R; and

(7) calculating the internal resistance r of the battery by subtracting Vo1 from Vi1 and dividing by the transient large current I.

27. The method of claim 26, wherein the power transistor is controlled to conduct for periods less than 0.01 second.