Clutchless self-propelled vacuum cleaner and nozzle height adjustment mechanism therefor

• US 7,222,390 B2
• Filed: 01/09/2003
• Issued: 05/29/2007
• Est. Priority Date: 01/09/2003
• Status: Expired due to Fees

• Current Assignee: Royal Appliance Manufacturing Company (Techtronic Industries Company Limited)
• Original Assignee: Royal Appliance Manufacturing Company (Techtronic Industries Company Limited)
• Inventors: Paliobeis, Steven J., Cipolla, Mark E.
• Primary Examiner(s): Snider; Theresa T.
• Application Number:
  US10/339,191
• Publication Number:
  US 20040134019A1
• Time in Patent Office: 1,601 Days
• Field of Search: 153/401, 153/402, 153/19, 153/89, 153/403
• US Class Current: 15/340.2
• CPC Class Codes: A47L 5/28 Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle A47L5/24 takes precedence
• CPC Class Codes: A47L 5/34 with height adjustment of nozzles or dust-loosening tools
• CPC Class Codes: A47L 9/009 Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2852 Elements for displacement of the vacuum cleaner or the accessories therefor, e.g. wheels, casters or nozzles
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays
• CPC Class Codes: A47L 9/325 for wheeled suction cleaners with steering handle

Abstract

A clutchless, direct drive, self-propelled vacuum cleaner includes a nozzle base having a suction inlet and a housing pivotally mounted on the nozzle base. A suction source is mounted to one of the nozzle base and the housing. A filter chamber is located in one of the nozzle base and the housing. A drive motor is mounted to one of the nozzle base and the housing, the drive motor having an output shaft. A transmission is directly coupled to the output shaft of the motor. A driven wheel is directly coupled to the transmission. Also disclosed is a height adjustment mechanism for the vacuum cleaner, the height adjustment mechanism employing the drive assembly of the vacuum cleaner.

Claims

1. A clutchless, direct drive, self-propelled vacuum cleaner comprising:

a nozzle base having a suction inlet at least one support wheel located adjacent a rear end of said nozzle base;

an upright housing pivotally mounted on said nozzle base;

a suction source mounted to one of said nozzle base and said upright housing;

a filter chamber located in one of said nozzle base and said upright housing;

a drive motor mounted to one of said nozzle base and said upright housing, said drive motor having an output shaft;

a geared transmission coupled to said output shaft of said motor, said transmission comprising a transmission housing for supporting said drive motor, positioned within one of said upright housing and said nozzle base;

and a driven wheel coupled to said transmission, wherein said driven wheel is mounted to said nozzle base at a location forward of said at least one support wheel.

2. The vacuum cleaner of claim 1 further comprising a pinion gear mounted on said output shaft of said motor, said pinion gear engaging said geared transmission.

3. The vacuum cleaner of claim 2 further comprising a sprocket engaging said geared transmission.

4. The vacuum cleaner of claim 1 wherein said transmission housing includes a portion for accommodating an axle of said driven wheel.

5. The vacuum cleaner of claim 1 further comprising a roller mounted to said nozzle base, said roller being located forwardly of said at least one support wheel.

6. A direct drive self propelled vacuum cleaner comprising:

a nozzle base having a suction inlet and a pair of support wheels located adjacent a rear end of said nozzle base;

a housing pivotally mounted on said nozzle base;

a handle mounted to said housing;

a suction source mounted to one of said nozzle base and said housing;

a filter chamber located in one of said nozzle base and said housing;

a drive motor mounted to one of said nozzle base and said housing, said drive motor having an output shaft;

a control located on one of said housing and said nozzle base for directing a rotational direction and a speed of said drive motor, said control comprising;

a sleeve mounted for reciprocation on said handle, and

a Hall effect sensor for detecting a pulling force and a pushing force on said sleeve;

a transmission directly coupled to said output shaft of said drive motor; and

a transmission housing for accommodating said transmission, said transmission housing comprising a support located within said nozzle base for mounting said motor, wherein said transmission housing is mounted to one of said nozzle base and said upright housing; and

,

a driven wheel directly coupled to said transmission said driven wheel being mounted to said nozzle base and being located forwardly of said pair of support wheels.

7. The vacuum cleaner of claim 6 wherein said control comprises a trigger mounted on said handle extending from said housing.

8. The vacuum cleaner of claim 7 wherein said control further comprises a neutral return spring for biasing said sleeve to a neutral position.

9. The vacuum cleaner of claim 8 wherein said control further comprises:

a circuit in communication with said sensor and said motor for directing said motor to rotate in a first direction and in a second direction and to cease rotation.

10. The vacuum cleaner of claim 9 wherein said sensor detects an amount of movement of said sleeve in relation to said handle and said circuit directs said motor to rotate at a speed of rotation commensurate with a degree of movement of said sleeve in relation to said handle.

11. The vacuum cleaner of claim 9 wherein said control further comprises a first magnet spaced from said Hall effect sensor.

12. The vacuum cleaner of claim 11 wherein said sensor further comprises a second magnet spaced from said Hall effect sensor and said first magnet.

13. The vacuum cleaner of claim 9 further comprising a roller mounted to said nozzle base, said roller being located forwardly of both said pair of support wheels and said driven wheel.