Motion detecting system for use in a safety system for power equipment

• US 7,225,712 B2
• Filed: 08/13/2001
• Issued: 06/05/2007
• Est. Priority Date: 08/14/2000
• Status: Expired due to Term

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: Jensen, Joel F., Gass, Stephen F., Fulmer, J. David, Schramm, Benjamin B., Chamberlain, Robert L.
• Primary Examiner(s): Ashley; Boyer D.
• Assistant Examiner(s): Alie; Ghassem
• Application Number:
  US09/929,234
• Publication Number:
  US 20020017178A1
• Time in Patent Office: 2,122 Days
• Field of Search: 83D/IG.1, 83/621, 834/78, 83/767, 834/72, 833/971, 833/98, 839/32, 839/713, 834/73, 835/01, 834/771, 835/26, 834/91, 83/58, 834/713, 144/427, 144/391, 144/356, 144/384
• US Class Current: 83/62.1
• CPC Class Codes: B23D 47/08 of devices for bringing the circular saw blade to the workpiece or removing same therefrom
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B27B 13/14 Braking devices specially designed for band sawing machines, e.g. acting after damage of the band saw blade
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing B23D47/005 takes precedence
• CPC Class Codes: B27G 19/00 Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: F16P 3/12 with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine F16P3/08 takes precedence
• CPC Class Codes: F16P 3/141 using sound propagation, e.g. sonar
• CPC Class Codes: F16P 3/144 using light grids
• CPC Class Codes: F16P 3/145 using magnetic technology
• CPC Class Codes: F16P 3/147 using electro-magnetic technology, e.g. tags or radar
• CPC Class Codes: F16P 3/148 using capacitive technology
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/0319 Forming common groove
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/85 Signal; e.g., alarm

Abstract

A woodworking machine including a detection system adapted to detect a dangerous condition between a person and a working portion of the machine is disclosed. The machine includes a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition. A motion detection system is adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving. The motion detection system may include a sensor, such as a Hall effect sensor, an electromagnetic field sensor, an optical sensor, or an electrical sensor. The woodworking machine may take the form of a saw, the working portion may be a blade adapted to cut when spinning, and the dangerous condition may be a person contacting the blade.

Claims

1. A woodworking machine comprising:

a support;

a movable blade coupled to the support;

a control system configured to detect a dangerous condition between a person and the blade by imparting an electric signal to the blade and monitoring the electric signal for at least one change indicative of the dangerous condition; and

a brake mechanism triggerable by the control system to stop movement of the blade upon detection of the dangerous condition by the control system;

where the control system is further configured to determine if the blade is moving, and configured not to trigger the brake mechanism if the blade is not moving.

2. The woodworking machine of claim 1, where the blade is coupled to the support by a rotatable arbor, and where the control system is configured to determine if the blade is moving by detecting whether the arbor is rotating.

3. The woodworking machine of claim 1, where the control system includes a magnetic sensor adapted to determine if the blade is moving.

4. The woodworking machine of claim 3, where the magnetic sensor includes a Hall effect sensor.

5. The woodworking machine of claim 1, where the control system includes an electronic sensor adapted to determine if the blade is moving.

6. The woodworking machine of claim 5, where the electronic sensor includes a capacitive sensor.

7. The woodworking machine of claim 1, where the control system includes an optical sensor adapted to determine if the blade is moving.

8. A woodworking machine comprising:

a working portion adapted to work when moving;

a detection system adapted to detect a dangerous condition between a person and the working portion by imparting an electric signal to the working portion and monitoring the electric signal for at least one change indicative of the dangerous condition;

a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition; and

a motion detection system adapted to detect motion of the working portion and to disable the reaction system when the working portion is not moving.

9. The woodworking machine of claim 8, where the working portion is a spinning blade and where the motion detection system detects whether the blade is spinning.

10. The woodworking machine of claim 8, where the motion detection system detects the speed of the motion and considers the working portion to be not moving if the working portion is moving below a threshold speed.

11. The woodworking machine of claim 8, where the motion detection system includes a sensor.

12. The woodworking machine of claim 11, where the sensor is a Hall effect sensor.

13. The woodworking machine of claim 11, where the sensor is an electromagnetic field sensor.

14. The woodworking machine of claim 11, where the sensor is an optical sensor.

15. The woodworking machine of claim 11, where the sensor is an electrical sensor.

16. The woodworking machine of claim 8, where the working portion is a cutter, where the reaction system is a brake system, and where the predetermined action is to engage and stop the cutter.

17. A woodworking machine comprising:

a working portion adapted to work when moving;

a motor to move the working portion;

a detection system adapted to detect a dangerous condition between a person and the working portion by imparting an electric signal to the working portion and monitoring the electric signal for at least one change indicative of the dangerous condition; and

a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition;

where the detection system and reaction system are configured to function when the motor is moving the working portion and for a defined period of time after the motor has been turned off, and where the reaction system is configured not to cause the predetermined action to take place after the defined period of time has past until the motor starts moving the working portion.

18. A woodworking machine comprising:

a cutting tool;

a motor to spin the cutting tool;

a detection system adapted to detect a dangerous condition between a person and the cutting tool by imparting an electric signal to the cutting tool and monitoring the electric signal for at least one change indicative of the dangerous condition;

a reaction system associated with the detection system to cause a predetermined action to take place relative to the working portion upon detection of the dangerous condition; and

a control system adapted to monitor the detection system and control actuation of the reaction system, where the control system is adapted to trigger the reaction system if the dangerous condition is detected when the motor is spinning the cutting tool or during coast-down of the cutting tool after the motor is turned off and to deactivate the reaction system after coast-down.

19. The woodworking machine of claim 18, where the reaction system is a brake system, and where the predetermined action is to engage and stop the culling tool.

20. The woodworking machine of claim 18, where the control system is adapted to re-activate the reaction system when the motor starts spinning the cutting tool after deactivation of the reaction system.