Lobster eye X-ray imaging system and method of fabrication thereof

• US 7,231,017 B2
• Filed: 07/27/2005
• Issued: 06/12/2007
• Est. Priority Date: 07/27/2005
• Status: Active Grant

• Current Assignee: Mercury Mission Systems LLC (Mercury Systems, Incorporated)
• Original Assignee: Physical Optics Corporation
• Inventors: Forrester, Thomas, Jannson, Tomasz, Lee, Kang, Savant, Gajendra, Gertsenshteyn, Michael
• Primary Examiner(s): Ho; Allen C.
• Application Number:
  US11/191,095
• Publication Number:
  US 20070025512A1
• Time in Patent Office: 685 Days
• Field of Search: 378 44- 50, 378/84, 378/85, 378 86- 90, 378/147, 378/149, 378/154, 378/155, 250/505.1
• US Class Current: 378/87
• CPC Class Codes: G01N 23/203 Measuring back scattering
• CPC Class Codes: G21K 1/06 using diffraction, refraction or reflection, e.g. monochromators G21K1/10, G21K7/00 take precedence

Abstract

A Lobster Eye X-ray Imaging System based on a unique Lobster Eye (LE) structure, X-ray generator, scintillator-based detector and cooled CCD (or Intensified CCD) for real-time, safe, staring Compton backscatter X-ray detection of objects hidden under ground, in containers, behind walls, bulkheads etc. In contrast to existing scanning pencil beam systems, Lobster Eye X-Ray Imaging System'"'"'s true focusing X-ray optics simultaneously acquire ballistic Compton backscattering photons (CBPs) from an entire scene irradiated by a wide-open cone beam from one or more X-ray generators. The Lobster Eye X-ray Imaging System collects (focuses) thousands of times more backscattered hard X-rays in the range from 40 to 120 keV (or wavelength λ=0.31 to 0.1 Å) than current backscatter imaging sensors (BISs), giving high sensitivity and signal-to-noise ratio (SNR) and penetration through ground, metal walls etc. The collection efficiency of Lobster Eye X-ray Imaging System is optimized to reduce emitted X-ray power and miniaturize the device. This device is especially advantageous for and satisfies requirements of X-ray-based inspection systems, namely, penetration of the X-rays through ground, metal and other material concealments; safety; and man-portability. The advanced technology disclosed herein is also applicable to medical diagnostics and military applications such as mine detection, security screening and a like.

Claims

1. A backscatter-based X-ray staring imaging apparatus comprising:

at least one X-ray generator for irradiating a selected target with a non-scanning beam;

an X-ray focusing device positioned for receiving X-ray backscatter from said irradiated target; and

a detector positioned relative to said focusing device for forming an image from said received X-ray backscatter;

wherein said focusing device comprises a lobster eye structure;

wherein said lobster eye structure comprises a decussate arrangement of interleaved wafer-thin flat ribs configured as a unitary three-dimensional meshed array forming a plurality of contiguous channels of continuously diminishing square cross-section, each of said flat ribs being a segment of an annulus having an inner circumference and an outer circumference.

2. The imaging apparatus recited in claim 1 wherein each of said flat ribs has a polished reflective surface and a plurality of spaced mating slots for being interleaved with other flat ribs.

3. The imaging apparatus recited in claim 1 wherein said detector comprises a digital device for converting said focused X-ray backscatter into an electronic image.

4. The imaging apparatus recited in claim 3 wherein said digital device comprises a scintillating screen coupled to a COD matrix by a fiber optic taper.

5. The imaging apparatus recited in claim 4 wherein said scintillating screen comprises a microchannel plate having a plurality of microchannels filled with a scintillating material.

6. An X-ray inspection system for generating an image of at least one object hidden behind a wall;

the system comprising;

at least one X-ray source generating open cone X-ray radiation for irradiating an area to be inspected which area includes said wall and object;

a digital X-ray imaging detector for converting an X-ray image into an electronic image;

a lobster eye-based X-ray focusing structure for receiving and focusing X-ray radiation backscattered from said inspected area and onto said imaging detector for imaging said at least one object;

wherein said lobster eye-based X-ray focusing structure comprises a decussate arrangement of interleaved wafer-thin flat ribs configured as a unitary three-dimensional meshed array forming a plurality of contiguous channels of continuously diminishing square cross-section, each of said flat ribs being a segment of an annulus having an inner circumference and an outer circumference.

7. The X-ray inspection system recited in claim 6 wherein said X-ray source open cone radiation is a non-scanning, staring-type X-ray beam.

8. The X-ray inspection system recited in claim 6 wherein each of said flat ribs is coated with an X-ray reflective material.

9. The X-ray inspection system recited in claim 6 wherein each of said flat ribs has a plurality of spaced slots for being interleaved with other said flat ribs.

10. A lobster eye lens comprising:

a decussate arrangement of interleaved wafer-thin flat ribs configured as a three-dimensional array forming a plurality of contiguous channels of continuously diminishing square cross-section;

wherein each of said flat ribs is a segment of an annulus having an inner circumference and an outer circumference.

11. The lobster eye lens of claim 10 wherein said flat ribs are configured to provide said channels of selected length and cross-section for focusing incident X-rays.

12. The lobster eye lens of claim 11 wherein each of said flat ribs has a surface which is made highly reflective to said incident X-rays.

13. The lobster eye lens of claim 10 wherein each of said flat ribs has a plurality of spaced slots for being interleaved with other said flat ribs.

14. A lobster eye lens comprising:

a decussate arrangement of interleaved wafer-thin flat ribs configured as a three-dimensional array forming a plurality of contiguous channels of continuously diminishing square cross-section;

wherein each of said flat ribs is a segment of an annulus having an inner circumference and an outer circumference and wherein a first plurality of said flat ribs have slots extending from said inner circumference and a second plurality of said flat ribs have slots extending from said outer circumference.

15. The lobster eye lens of claim 14 wherein said decussate arrangement of said interleaved flat ribs is formed by precisely perpendicular mating said first plurality of flat ribs with said second plurality of flat ribs along said slots.

16. The lobster eye lens of claim 15 wherein the thickness of said flat ribs is substantially equal to the width of said slots and the length of said slots is substantially equal to one-half the distance between said inner circumference and said outer circumference along a radius of said annulus.

17. An X-ray imaging system comprising at least one-X-ray source for generating X-ray energy toward a proximate target area, a detector having a focal surface for receiving backscatter X-rays reflected from the target area, and a lobster eye lens for focusing said backscatter X-rays onto said detector focal surface;

said lobster eye lens having a decussate arrangement of interleaved wafer thin flat ribs configured as a three-dimensional array forming a plurality of contiguous channels of continuously diminishing square cross-section;

said flat ribs being a segment of an annulus having an inner circumference and an outer circumference.

18. An angular staring spectrometer comprising:

an X-ray source positioned at a first selected location relative to a sample to be analyzed;

a lobster eye lens positioned at a second selected location relative to said sample, said lens having a focusing surface; and

a plurality of X-ray detectors located on said focusing surface as an array of detectors selectively spaced from each other to provide an output based upon the cross-sectional geometry of the scattering cone generated by the X-ray backscatter from said sample which is indicative of the material of said sample;

said lobster eye lens having a decussate arrangement of interleaved wafer thin flat ribs configured as a three-dimensional array forming a plurality of contiguous channels of continuously diminishing square cross-section;

said flat ribs being a segment of an annulus having an inner circumference and an outer circumference.

19. A method of generating an image of objects in an area being inspected;

the method comprising the steps of;

irradiating said area with X-ray energy;

positioning a detector for receiving X-ray backscatter from said irradiated area; and

placing an X-ray lobster eye lens between said area and said detector for focusing said X-ray backscatter onto said detector;

said lobster eye lens having a decussate arrangement of interleaved wafer thin flat ribs configured as a three-dimensional array forming a plurality of contiguous channels of continuously diminishing square cross-section;

said flat ribs being a segment of an annulus having an inner circumference and an outer circumference.

20. The method recited in claim 19 further comprising the step of configuring said detector for converting said focused X-ray backscatter into an electronic image of said area being inspected.

21. The method recited in claim 20 further comprising the step of locating said lobster eye lens relative to said area being inspected so that the image of said area will be responsive only to objects having elements with low Z-numbers to enhance the contrast of such objects in the image.