Syringe delivery system for dispensing a dental composite or other highly viscous material

• US 7,261,559 B2
• Filed: 04/01/2005
• Issued: 08/28/2007
• Est. Priority Date: 04/01/2005
• Status: Expired due to Fees

• Current Assignee: Ultradent Products Incorporated
• Original Assignee: Ultradent Products Incorporated
• Inventors: Fischer, Dan E., Smith, Wade, McLean, Bruce S.
• Primary Examiner(s): Rodriguez; Cris
• Assistant Examiner(s): Singh; Sunil K.
• Application Number:
  US11/096,361
• Publication Number:
  US 20060223027A1
• Time in Patent Office: 879 Days
• Field of Search: 433 80- 81, 433 89- 90, 433/116, 604/207, 604/208, 604209-211, 604232-234, 604/189, 222/386, 222/390, 222/391, 222 46- 48, 222/16, 222/18, 222/282, 222/283, 222/309, 222/310, 222/325, 222/326, 222/336, 401/194
• US Class Current: 433/90
• CPC Class Codes: A61C 5/62 Applicators, e.g. syringes or guns
• CPC Class Codes: A61M 2005/3121 via the proximal end of a syringe, i.e. syringe end opposite to needle cannula mounting end
• CPC Class Codes: A61M 5/31586 performed by rotationally moving or pivoted actuator, e.g. an injection lever or handle

Abstract

A syringe delivery system for dispensing a highly viscous material through a syringe delivery opening. The system includes a syringe barrel having a delivery opening, a plunger including a threaded shaft that threadably engages the syringe barrel for selectively dispensing a viscous material through the delivery opening, and a plunger gripping member in gripping communication with the plunger that includes means for sealing the threaded shaft of the plunger so as to prevent contamination by foreign matter. According to one embodiment, a sheath may be included that covers the threaded shaft of the plunger so as to hide the plunger beneath the sheath. The sheath provides a sealed environment for the threaded shaft so as to prevent entrance or contamination by foreign matter.

Claims

1. A syringe delivery system for dispensing a viscous material through a syringe opening comprising:

a syringe barrel having an outer gripping surface that is at least partially exposed during use, a hollow inner chamber for holding therein a viscous material to be delivered, and a delivery opening at a delivery end of said syringe barrel in communication with said hollow inner chamber;

a threaded nut attached to or forming part of said syringe barrel;

a plunger including a threaded shaft that threadably engages said threaded nut and which is at least partially disposed within said hollow inner chamber of said syringe barrel for selective advancement within, and dispensing of a viscous material from, said hollow inner chamber through the delivery opening;

a plunger gripping member in gripping communication with said plunger comprised of a hollow sheath that is rotatable relative to the syringe barrel and which encloses said threaded shaft of said plunger and a portion of said outer gripping surface of said syringe barrel, said hollow sheath enclosing a portion of said outer surface of said syringe barrel as said plunger is advanced within said hollow inner chamber; and

a dynamic seal comprised of a flexible elastomer material integrally formed on an inner surface of said hollow sheath that engages said outer surface of said syringe barrel, said dynamic seal remaining fixed relative to said hollow sheath and rotating relative to said syringe barrel as the sheath and barrel are rotated relative to each other, said dynamic seal remaining in contact with said outer surface of said syringe barrel to thereby maintain a seal between said hollow sheath and said outer surface of said syringe barrel so as to prevent entrance or contamination by foreign matter.

2. A syringe delivery system as recited in claim 1, wherein at least one of said barrel or said sheath is ellipsoidal in cross section so as to allow a user to more easily grip said sheath and rotate said syringe barrel with a single hand during use.

3. A syringe delivery system as recited in claim 2, wherein said sheath is ellipsoidal and said barrel is cylindrical.

4. A syringe delivery system as recited in claim 2, wherein said syringe barrel is ellipsoidal.

5. A syringe delivery system as recited in claim 1, wherein said sheath is enlarged relative to said syringe barrel.

6. A syringe delivery system as recited in claim 1, wherein said syringe barrel and/or said sheath comprise one or more gripping portions formed of a grippable material.

7. A syringe delivery system as recited in claim 1, wherein said threaded nut is threadably attached to an end of said syringe barrel distal to said dispensing end.

8. A syringe delivery system as recited in claim 1, further comprising a cap.

9. A syringe delivery system as recited in claim 8, wherein said cap comprises a flip-top cap.

10. A syringe delivery system as recited in claim 1, wherein said sheath of said plunger gripping member further comprises at least one level indicator window.

11. A syringe delivery system as recited in claim 10, wherein said threaded shaft includes at least one level indicator tab that rides within at least one groove formed on an inside surface of said sheath, said at least one groove being opposite said level indicator window.

12. A syringe delivery system as recited in claim 11, wherein said plunger further comprises at least one gripping tab that rides within at least one groove formed on an inside surface of said sheath, said plunger gripping member being in gripping communication with said plunger via said at least one level indicator tab and said at least one gripping tab of said plunger riding within said grooves formed on an inside surface of said plunger gripping member.

13. A syringe delivery system as recited in claim 1, wherein said sheath and said syringe barrel comprise a material that blocks transmission of curing light wavelengths.

14. A syringe delivery system as recited in claim 1, further comprising a plurality of intersecting planar vanes at the distal end of said syringe barrel for defining separate compartments of a viscous material as the material is pushed through said syringe barrel.

15. A syringe delivery system as recited in claim 14, wherein said intersecting planar vanes comprise a material that blocks transmission of curing light wavelengths.

16. A syringe delivery system as recited in claim 14, wherein said intersecting planar vanes comprise a material that is sufficiently similar in color to the viscous material being dispensed as to be essentially unnoticeable in comparison to the viscous material.

17. A method of using a syringe delivery system comprising:

providing a syringe delivery system as recited in claim 1,

manipulating said syringe delivery system so as to selectively dispense a viscous material through the delivery opening of said syringe delivery system; and

cleaning the syringe barrel and sheath of said syringe delivery system.

18. A method as recited in claim 17, wherein said syringe barrel and said sheath are cleaned with a towelette.

19. A syringe delivery system as recited in claim 1, wherein said flexible material of said dynamic seal comprises a thermoplastic elastomer.

20. A syringe delivery system for dispensing a viscous material through a syringe opening comprising:

a syringe barrel having an outer gripping surface that is at least partially exposed during use, a hollow inner chamber for holding therein a viscous material to be delivered, a delivery opening at a delivery end of said syringe barrel in communication with said hollow inner chamber, and a cylindrical distal end opposite said delivery end;

a threaded nut attached to or forming part of said syringe barrel;

a plunger including a threaded shaft that threadably engages said threaded nut and which is at least partially disposed within said hollow inner chamber of said syringe barrel for selective advancement within, and dispensing of a viscous material from, said hollow inner chamber through the delivery opening;

a plunger gripping member in gripping communication with said plunger comprised of a hollow sheath that is rotatable relative to the syringe barrel and which encloses said threaded shaft of said plunger and said cylindrical distal end of said syringe barrel so as to shield said plunger and said cylindrical distal end within said hollow sheath, said hollow sheath enclosing a portion of said cylindrical distal end of said syringe barrel as said plunger is advanced within said hollow inner chamber; and

a dynamic seal comprised of a flexible elastomer positioned so as to rotate relative to said sheath or said syringe barrel as the sheath and barrel are rotated relative to each other, said dynamic seal remaining in contact with said sheath and said outer surface of said syringe barrel to thereby maintain a seal between said hollow sheath and said outer surface of said syringe barrel and thereby prevent entrance or contamination by foreign matter,

said sheath being enlarged in cross section relative to a cross-section of said syringe barrel so as to facilitate relative rotation of said sheath and said syringe barrel;

wherein said sheath provides a protective environment for said threaded shaft.

21. A syringe delivery system as recited in claim 20, wherein said sheath is substantially larger in cross-section compared to said syringe barrel.

22. A syringe delivery system as recited in claim 20, wherein said flexible elastomer is formed on an inner surface of said sheath that engages said outer surface of said syringe barrel and/or on said outer surface of said syringe barrel that engages said inner surface of said hollow sheath so as to prevent entrance or contamination by foreign matter.

23. A syringe delivery system as recited in claim 22, wherein said flexible elastomer of said dynamic seal comprises a thermoplastic elastomer.

24. A syringe delivery system for dispensing a viscous material through a syringe opening comprising:

a syringe barrel having a delivery opening;

a plunger including a threaded shaft that threadably engages said syringe barrel for selective dispensing of a viscous material through the delivery opening; and

a plunger gripping member in gripping communication with said plunger that includes a sheath that covers said threaded shaft of said plunger so as to shield said plunger beneath said sheath;

wherein said sheath includes at least one level indicator window and said threaded shaft includes at least one level indicator tab that rides within at least one groove formed on an inside surface of said sheath, said at least one groove being adjacent to said level indicator window.

25. A syringe delivery system as recited in claim 24, wherein said plunger further comprises at least one gripping tab that rides within at least one groove formed on an inside surface of said sheath, said plunger gripping member being in gripping communication with said plunger via said at least one level indicator tab and said at least one gripping tab of said plunger riding within said grooves formed on the inside surface of said sheath.