Plasma channel drilling process

• US 7,270,195 B2
• Filed: 02/12/2003
• Issued: 09/18/2007
• Est. Priority Date: 02/12/2002
• Status: Active Grant

• Current Assignee: University of Strathclyde
• Original Assignee: University of Strathclyde
• Inventors: MacGregor, Scott John, Turnbull, Steven McCallum
• Primary Examiner(s): Tsay; Frank
• Application Number:
  US10/503,998
• Publication Number:
  US 20050150688A1
• Time in Patent Office: 1,679 Days
• Field of Search: 175/16
• US Class Current: 175/16
• CPC Class Codes: B23K 10/00 Welding or cutting by means of a plasma
• CPC Class Codes: B23K 10/006 Control circuits therefor circuits for plasma torches H05H1/36
• CPC Class Codes: E21B 7/15 of electrically generated heat

Abstract

Material is removed from a body of material, e.g. to create a bore hole, by plasma channel drilling. High voltage, high energy, rapid rise time electrical pulses are delivered many times per second to an electrode assembly in contact with the material body to generate therein elongate plasma channels which expand rapidly following electrical breakdown of the material causing the material to fracture and fragment.

Claims

1. A method of removing material from a body of material comprising providing a high voltage pulsed generator coupled to an electrode assembly, and repeatedly per second generating electrical pulses with a duration in the range 1-50 microseconds and a voltage rise time of less than 150 nanoseconds to create a plasma channel within or on the surface of the body of material, thereby causing material to fracture and fragment from the body due to the rapid expansion of each plasma channel following electrical breakdown of the material.

2. A method as claimed in claim 1, wherein the pulse voltage rise time is less than 100 nanoseconds.

3. A method as claimed in claim 1, comprising generating pulses that have a current waveform close to that of the critically damped response of the circuit created when the plasma channel is produced.

4. A method as claimed in claim 1, comprising generating pulses with peak powers in the range 1-100 MW.

5. A method as claimed in claim 1, comprising generating high voltage pulses in the range 10-50 kV.

6. A method as claimed in claim 1, comprising generating high voltage pulses having an energy level in the range of 10-500 Joules.

7. A method as claimed in claim 1, comprising generating pulses at a pulse repetition rate in the range 1-100 pulses per second.

8. A method as claimed in claim 7, wherein the pulse repetition rate is between 5 and 25 pulses per second.

9. A method as claimed in claim 1, including the step of contacting the surface of the body of material with the electrodes of the electrode assembly.

10. A method as claimed in claim 1, including the step of transporting waste material from the cutting surface of the body of material.

11. A method as claimed in claim 1, including the step of immersing the body of material, or at least a surface portion of said body of material, in a liquid, such as water.

12. An apparatus comprising a high voltage pulsed generator coupled to an electrode assembly located at a material-removal station, said apparatus being adapted to generate repeatedly per second electrical pulses with a duration in the range 1-50 microseconds and a voltage rise time of less than 150 nanoseconds to create a plasma channel repetitively per second within or on a surface of the body of material, thereby to remove material by the rapid expansion of each plasma channel fracturing and fragmenting the body of material.

13. An apparatus as claimed in claim 12, wherein the high voltage pulsed generator is operable to produce pulses with peak powers in the range 1-100 MW.

14. An apparatus as claimed in claim 12, wherein the high voltage pulsed generator is operable to produce high voltage pulses in the range 10-50 kV.

15. An apparatus as claimed in claim 12, wherein the high voltage pulsed generator is operable to produce high voltage pulses having an energy level in the range of 10-500 Joules.

16. An apparatus as claimed in claims 12, wherein the generator is operable to generate pulses having a pulse repetition rate in the range 1-100 pulses per second.

17. An apparatus as claimed in claim 12, wherein the pulse repetition rate is between 5 and 25 pulses per second and the generator is operable to generate pulses having a pulse repetition rate in the range 1-100 pulses per second.

18. An apparatus as claimed in claim 12, wherein the pulses created by the pulse generator are each in the form of an impulse with a duration in the range 1-50 microseconds and a voltage rise time of less than 150, but typically less than, 100 nanoseconds.

19. An apparatus as claimed in claim 12, wherein the pulse generator produces a high voltage pulse that has a current waveform close to that of the critically damped response of the circuit created when the plasma channel is produced.

20. An apparatus as claimed in claim 12, wherein the electrode assembly comprises co-axially arranged electrodes, one being an internal disc shaped electrode and the other being an outer cylindrical cage-like electrode, with an annular inter-electrode gap.

21. An apparatus as claimed in claim 12, including means for transporting waste material from the cutting surface.

22. An apparatus as claimed in claim 12, including means for transporting waste material from the cutting surface and wherein the outer electrode is adapted to allow a fluid to be transferred to the cutting surface so as to entrain and transport waste material, and to allow the fluid and entrained waste material to be circulated through said outer electrode.

23. An apparatus as claimed in claim 12, wherein the electrode assembly is in the form of a sonde and the high voltage pulsed generator an electrical cartridge, thereby enabling the sonde and cartridge to be deployed down-hole in a well or bore by means of coiled tubing, drill pipe, wireline or the like.

24. A method of removing material from a body of material comprising providing a high voltage pulsed generator coupled to an electrode assembly, and repeatedly per second generating electrical pulses having a voltage in the range 10-50 kV to create a plasma channel within or on the surface of the body of material, thereby causing material to fracture and fragment from the body due to the rapid expansion of each plasma channel following electrical breakdown of the material.

25. A method as claimed in claim 24, wherein each pulse has a duration in the range 1-50 microseconds and a voltage rise time of less than 150 nanoseconds.

26. A method as claimed in claim 24, wherein each pulse has a duration in the range 1-50 microseconds and the pulse voltage rise time is less than 100 nanoseconds.

27. A method as claimed in claim 24, comprising generating pulses that have a current waveform close to that of the critically damped response of the circuit created when the plasma channel is produced.

28. A method as claimed claim 24, comprising generating pulses with peak powers in the range 1-100 MW.

29. A method as claimed in claim 24, comprising generating high voltage pulses having an energy level in the range of 10-500 Joules.

30. A method as claimed in claim 24, comprising generating pulses at a pulse repetition rate in the range 1-100 pulses per second.

31. A method as claimed in claim 24, comprising generating pulses at a pulse repetition rate in the range 5 and 25 pulses per second.

32. A method as claimed in claim 24, including the step of contacting the surface of the body of material with the electrodes of the electrode assembly.

33. A method as claimed in claim 24, including the step of transporting waste material from the cutting surface of the body of material.

34. A method as claimed in claim 24, including the step of immersing the body of material, or at least a surface portion of said body of material, in a liquid, such as water.

35. An apparatus for removal of material from a body of material, the apparatus comprising a high voltage pulsed generator coupled to an electrode assembly located at a material-removal station, said apparatus being adapted to generate electrical pulses in the range 10-50 kV to create a plasma channel repetitively per second within or on a surface of the body of material and material is removed by the rapid expansion of each plasma channel fracturing and fragmenting the body of material.

36. An apparatus as claimed in claim 35, wherein the electrode assembly comprises co-axially arranged electrodes, one being an internal disc shaped electrode and the other being an outer cylindrical cage-like electrode, with an annular inter-electrode gap.

37. An apparatus as claimed in claim 35, wherein the electrode assembly is in the form of a sonde and the high voltage pulsed generator an electrical cartridge, thereby enabling the sonde and cartridge to be deployed down-hole in a well or bore by means of coiled tubing, drill pipe, wireline or the like.

38. A method of removing material from a body of material comprising providing a high voltage pulsed generator coupled to an electrode assembly, and repeatedly per second generating electrical pulses having an energy level in the range of 10-500 Joules to create a plasma channel within or on the surface of the body of material, thereby causing material to fracture and fragment from the body due to the rapid expansion of each plasma channel following electrical breakdown of the material.

39. An apparatus for removal of material from a body of material, the apparatus comprising a high voltage pulsed generator coupled to an electrode assembly located at a material-removal station of said apparatus, said apparatus being adapted to generate electrical pulses to create a plasma channel repetitively per second within or on a surface of the body of material and material is removed by the rapid expansion of each plasma channel fracturing and fragmenting the body of material, wherein the pulse generator produces a high voltage pulse which has a current waveform close to that of the critically damped response of the circuit created when the plasma channel is produced.

40. An apparatus for removal of material from a body of material, the apparatus comprising a high voltage pulsed generator coupled to an electrode assembly located at a material-removal station of said apparatus, said apparatus being adapted to generate electrical pulses to create a plasma channel repetitively per second within or on a surface of the body of material and material is removed by the rapid expansion of each plasma channel fracturing and fragmenting the body of material, wherein the electrode assembly is in the form of a sonde and the high voltage pulsed generator an electrical cartridge, thereby enabling the sonde and cartridge to be deployed down-hole in a well or bore by means of coiled tubing, drill pipe, wireline or the like.