Valve unit for an electrostatic coating installation

• US 7,275,702 B2
• Filed: 03/27/2002
• Issued: 10/02/2007
• Est. Priority Date: 03/29/2001
• Status: Active Grant

• Current Assignee: Durr Systems Incorporated (Durr AG)
• Original Assignee: Durr Systems Incorporated (Durr AG)
• Inventors: Herre, Frank, Baumann, Michael, Nolte, Hans J., Giuliano, Stefano, Krumma, Harry, Poppe, Seigfied
• Primary Examiner(s): Keasel; Eric
• Assistant Examiner(s): Fristoe, Jr.; John K.
• Application Number:
  US10/360,775
• Publication Number:
  US 20060169937A1
• Time in Patent Office: 2,015 Days
• Field of Search: 251/129.04, 137/554, 385/18, 118/325, 239/700
• US Class Current: 239/700
• CPC Class Codes: B05B 1/306 the actuating means being a fluid
• CPC Class Codes: B05B 5/04 characterised by having rotary outlet or deflecting elements , i.e. spraying being also effected by centrifugal forces
• CPC Class Codes: Y10T 137/8242 Electrical

Abstract

The main needle valve of an electrostatic atomizer has an opto-electronic sensor device with optical waveguides whose faces are opposite a reflecting element of a component moveable with the valve needle for potential-free switch position interrogations.

Claims

1. A rotary atomizer having a valve unit for an electrostatic installation for series coating of workpieces comprising;

a housing extending to an atomizer bell for coating the workpieces,

a paint tube disposed in said housing and fluidly communicating with said atomizer bell for delivering the paint to said atomizer bell for coating the workpieces,

a remote-controlled switchable valve disposed in said housing and being cooperable with said paint tube and a valve element wherein said valve element is moveable between a first switch position wherein said valve releases a path of a medium flowing through said valve and a second switch position wherein said valve is closed,

an opto-electronic sensor device with at least one optical waveguide sensing movement of said valve element between at least two of said switch positions,

a magnetically active transmitter element arranged on said moveable component with said sensor device includes an optical polarization device, that by approaching said magnetically active transmitter polarizes the light guided through said polarization device wherein the light is varied in said sensor device in a magneto-optically way to generate a light signal, whereby an optical waveguide arrangement of said sensor device is connected to said polarization device, which leads to a remote electronic device to generate an electric signal corresponding to said light signal, and

wherein said sensor device contains a reflector that guides the light coming from said polarization device and being analyzed by said polarization device, in which a refraction element that rotates the direction of polarization is situated between said polarization device and said reflector and that a light guide for the light fed to the sensor device and said light guide for the light fed to said remote electronic device are connected to said polarization device.

2. The rotary atomizer according to claim 1, where said moveable component has at least one optically reflecting surface opposite a sensor surface of said optical waveguide when said valve element is situated in the switch position to be reported.

3. The rotary atomizer according to claim 1, wherein said moveable valve element is the valve needle of a needle valve.

4. The rotary atomizer according to claim 3, wherein said moveable component is a shaft element mounted coaxial to valve needle on a piston of a pneumatic valve drive, said shaft element being moveable in a recess of a valve housing into which a radial opening with respect to an axis of said valve needle leads for said optical waveguide.

5. The rotary atomizer according to claim 1, wherein said moveable component includes two signal generation elements spaced from each other in the direction of displacement, said first element of which triggers a binary signal of said sensor device when the valve element is situated in one switch position, whereas said second signal generation element triggers the binary signal of said sensor device with the valve element situated in its other switch position.

6. The rotary atomizer according to claim 5, wherein said two signal generation elements of said moveable component are formed from optically reflecting surfaces.

7. The rotary atomizer according to claim 5, wherein said two signal generation elements are formed by light barrier openings.

8. The rotary atomizer according to claim 5, wherein said two binary signals have the same binary value and that said sensor signal of the sensor device is switched to the opposite binary value when said moveable component is shifted between its two positions.

9. The rotary atomizer according to claim 5, comprising an electronic control device with which it is established that the binary signal appears within a stipulated time after generation of the control signal for switching of said valve and that otherwise an alarm signal is generated.

10. A valve unit for an electrostatic installation for series coating of workpieces comprising:

a remote-controlled switchable valve having a valve element moveable between two switch positions such as when said valve element is in one of said switch positions a path for a medium is released through said valve and another of said switch positions wherein said valve is closed Thereby interrogating said switch positions of said valve and for generating a corresponding interrogation signal;

an opto-electronic sensor device with at least one optical waveguide for sensing movement of said valve element between at least two switch positions;

a magnetically active transmitter element arranged on said moveable valve element;

said sensor device having an optical polarization device that approaches said transmitter as said moveable valve element is moved relative said sensor device thereby polarizing the light guided through said polarization device whereby said sensor device is adaptable to magneto-optically generate a light signal, whereby an optical waveguide arrangement is connected to said polarization device, which leads to a remote electronic device thereby generating an electric signal corresponding to said light signal; and

a reflector of said sensor device adaptable for guiding the light coming from said polarization device and analyzing the light wherein a refraction element rotatable in the direction of polarization is situated between said polarization device and said reflector thereby guiding the light fed to the sensor device and further to said remote electronic device connected to said polarization device.

11. A valve unit according to claim 10, where said moveable valve element has at least one optically reflecting surface opposite a sensor surface of said optical waveguide when said valve element is situated in the switch position to be reported.

12. A valve unit according to claim 10, wherein said moveable valve clement includes a valve needle and a needle valve.

13. A valve unit according to claim 10, wherein said moveable valve clement includes a shaft mounted coaxial to the valve needle on a piston of a pneumatic valve drive, said shalt being moveable in a recess of a valve housing, into which a radial opening with respect to an axis of said valve needle leads for said optical waveguide.

14. A valve unit according to claim 10, wherein said moveable valve element includes two signal generation elements spaced from each other in the direction of displacement, said first element of which triggers a binary signal of said sensor device when the valve element is situated in one switch position, whereas said second signal generation element triggers the binary signal of said sensor device with the valve element situated in its other switch position.

15. A valve unit according to claim 10, wherein said two signal generation elements of said moveable component are formed from optically reflecting surfaces.

16. A valve unit according to claim 10, wherein said two signal generation elements are formed by light barrier openings.

17. A valve unit according to claim 10, wherein said two binary signals have the same binary value and tat said sensor signal of the sensor device is switched to the opposite binary value when said moveable component is shifted between its two positions.

18. A valve unit according to claim 10, comprising an electronic control device with which it is established tat the binary signal appears within a stipulated time after generation of the control signal for switching of said valve and that otherwise an alarm signal is generated.