Miter saw with improved safety system

• US 7,290,472 B2
• Filed: 09/01/2004
• Issued: 11/06/2007
• Est. Priority Date: 01/14/2002
• Status: Expired due to Term

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: Gass, Stephen F., Fulmer, J. David
• Primary Examiner(s): Ashley; Boyer D.
• Assistant Examiner(s): Alie; Ghassem
• Application Number:
  US10/932,339
• Publication Number:
  US 20050204885A1
• Time in Patent Office: 1,161 Days
• Field of Search: 834/771, 833/971, 83D/IG.11, 835/81, 836/66, 83/621, 83/72, 834/713, 834/772, 834/73, 834/88, 834/90, 83/58, 83/62, 83/767, 834/712, 834/78, 834/81, 834/85, 834/87, 834/89, 835/74, 838/21, 838/23, 838/27, 838/28, 839/54, 834/816.65, 835/22, 83/11, 83/22, 835/89, 83D/IG.1, 835/44, 834/91, 833/26, 83/768, 835/46, 833/97, 834/76, 835/26, 30380-381, 303/88, 303/73, 30370-371, 303/90, 451/1, 451/6, 451/9, 451/119, 451/158, 451/177, 144/382, 144/356, 144/154.5, 144/363, 144/365, 144/117.1, 144/118, 144/154, 188/1.11 R, 188/1.11 E, 188/71.8, 188/82.7, 188/376, 188/82.74, 188/82.77, 192/15, 192/17.C, 192/129.R, 192/133, 192/144, 192/710, 192/142.R, 192/130, 241/37.5, 125/13.01
• US Class Current: 83/62.1
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing B23D47/005 takes precedence
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/088 Responsive to tool detector or work-feed-means detector
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/613 Work guard
• CPC Class Codes: Y10T 83/7693 Tool moved relative to work-support during cutting
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/8773 Bevel or miter cut

Abstract

Miter saws are disclosed having a base, a blade supported by the base, a detection system adapted to detect a dangerous condition between a person and the blade, and a reaction system associated with the detection system to cause a predetermined action to take place upon detection of the dangerous condition. The blade is rotatable, and moves into a cutting zone to cut a workpiece. The predetermined action may be to stop the blade from rotating, to create an impulse against movement of the blade into the cutting zone, or to cause the blade to move away from the cutting zone.

Claims

1. A saw comprising:

a base assembly;

a housing pivotally coupled to the base assembly;

a substantially planar, circular blade supported at least partially within the housing, where the blade has a cutting edge around its periphery;

a motor configured to rotate the blade; and

a safety system including at least one brake member adapted to engage and stop the rotation of the blade;

where the brake member is coupled to the housing by support structure that includes at least one pivot pin disposed at least partially within the housing and radially beyond the cutting edge of the blade, where the pivot pin extends substantially perpendicular to the plane of the blade, where the brake member includes an aperture, and where the pivot pin passes through the aperture to mount the brake member on the pivot pin.

2. The saw of claim 1, where the housing includes an outer wall, and where the at least one pivot pin extends at least partially through the outer wall of the housing.

3. The saw of claim 1, where the housing includes an outer wall, and where the outer wall supports the at least one pivot pin.

4. The saw of claim 1, where the pivot pin includes two ends and where the pivot pin is supported at each of its two ends.

5. The saw of claim 1, where the pivot pin is positioned in a slot in the housing.

6. The saw of claim 1, where the pivot pin is moveable relative to the housing.

7. The saw of claim 1, where the pivot pin is moveable relative to the blade.

8. A saw comprising:

a base assembly;

a housing pivotally coupled to the base assemby;

a substantially planar, circular blade supported at least partially within the housing, where the blade has a cutting edge around its periphery;

a motor configured to rotate the blade; and

a safety system including at least one brake member adapted to engage and stop the rotation of the blade;

where the brake member is coupled to the housing by support structure that includes at least one pivot pin disposed at least partially within the housing and radially beyond the cutting edge of the blade, where the pivot pin extends substantially perpendicular to the plane of the blade, where the brake member includes an aperture, and where the pivot pin passes through the aperture to mount the brake member on the pivot pin; and

where the pivot pin is moveable around the perimeter of the blade.

9. A saw comprising:

a base assembly;

a housing pivotally coupled to the base assembly;

a substantially planar, circular blade supported at least partially within the housing, where the blade has a cutting edge around its periphery;

a motor configured to rotate the blade;

a pivot pin supported by the housing radially beyond the cutting edge of the blade, where the pivot pin extends substantially perpendicular to the plane of the blade; and

a safety system including at least one brake member adapted to engage and stop the rotation of the blade, where the brake member has an aperture, and where the pivot pin extends through the aperture to mount the brake member on the pivot pin.

10. The saw of claim 9, where the housing includes an outer wall, and where the pivot pin extends at least partially through the outer wall of the housing.

11. The saw of claim 9, where the housing includes an outer wall, and where the outer wall supports the pivot pin.

12. The saw of claim 9, where the pivot pin includes two ends and where the pivot pin is supported at each of its two ends.

13. The saw of claim 9, where the pivot pin is positioned in a slot in the housing.

14. The saw of claim 9, where the pivot pin is moveable relative to the housing.

15. The saw of claim 9, where the pivot pin is moveable relative to the blade.

16. A saw comprising:

a base assembly;

a housing pivotally coupled to the base assembly;

a substantially planar, circular blade supported at least partially within the housing, where the blade has a cutting edge around its periphery;

a motor configured to rotate the blade;

a pivot pin supported by the housing radially beyond the cutting edge of the blade, where the pivot pin extends substantially perpendicular to the plane of the blade; and

a safety system including at least one brake member adapted to engage and stop the rotation of the blade, where the brake member has an aperture, and where the pivot pin extends through the aperture to mount the brake member on the pivot pin;

where the pivot pin is moveable around the perimeter of the blade.