Balancing transformers for ring balancer

• US 7,294,971 B2
• Filed: 10/05/2004
• Issued: 11/13/2007
• Est. Priority Date: 10/06/2003
• Status: Active Grant

• Current Assignee: Polaris PowerLED Technologies, LLC (Microchip Technology Incorporated)
• Original Assignee: Microsemi Corporation (Microchip Technology Incorporated)
• Inventors: Jin, Xiaoping
• Primary Examiner(s): Owens; Douglas W.
• Assistant Examiner(s): Tran; Chuc
• Application Number:
  US10/959,667
• Publication Number:
  US 20050093472A1
• Time in Patent Office: 1,134 Days
• Field of Search: 315/246, 315/177, 315/224, 315/291, 315/276, 315/312, 315/130
• US Class Current: 315/177
• CPC Class Codes: H01F 30/12 Two-phase, three-phase or polyphase transformers
• CPC Class Codes: H01F 38/00 Adaptations of transformers or inductances for specific applications or functions
• CPC Class Codes: H05B 41/245 for a plurality of lamps
• CPC Class Codes: H05B 41/2822 using specially adapted components in the load circuit, e.g. feed-back transformers, piezoelectric transformers; using specially adapted load circuit configurations

Abstract

A ring balancer comprising a plurality of balancing transformers facilitates current sharing in a multi-lamp backlight system. The balancing transformers have respective primary windings separately coupled in series with designated lamps and have respective secondary windings coupled together in a closed loop. The secondary windings conduct a common current and the respective primary windings conduct proportional currents to balance currents among the lamps. The ring balancer facilitates automatic lamp striking and the lamps can be advantageously driven by a common voltage source.

Claims

1. A balancer for current sharing among multiple loads in a parallel configuration, the balancer comprising a plurality of balancing transformers, each of the balancing transformers designated for a particular load, and each of the balancing transformers comprising a magnetic core, a primary winding to be inserted in series with its designated load, and a secondary winding, wherein the plurality of primary winding and designated load combinations are connected in parallel for coupling to a common power source and the secondary windings of the balancer are serially coupled in a closed loop to conduct a common current and wherein at least two of the balancing transformers have different turns ratios.

2. The balancer of claim 1, wherein the magnetic core has a toroidal shape, and the primary winding and the secondary winding are wound progressively on separate sections of the magnetic core.

3. The balancer of claim 1, wherein the magnetic core has a toroidal shape, and a single insulated wire goes through inner holes of the magnetic cores in the balancer to form the closed loop secondary windings.

4. The balancer of claim 1, wherein the magnetic core is based on an E structure, and the primary winding and the secondary winding are wound on separate sections of a bobbin.

5. The balancer of claim 1, wherein the magnetic core has high relative permeability with an initial relative permeability greater than 5,000.

6. The balancer of claim 1, wherein polarity of the secondary windings is aligned so that voltages induced in the secondary windings are in phase and add up together in the closed loop.

7. The balancer of claim 1, wherein each of the secondary windings has 1-10 turns.

8. A method to control current ratios among multiple parallel loads, the method comprising the steps of:

providing a balancing transformer for each load;

coupling each load in series with a primary winding of the corresponding balancing transformer, wherein the primary winding and load combinations are coupled in parallel; and

coupling secondary windings of the balancing transformers in a serial loop to conduct a common current, wherein at least two of the balancing transformers have different turns ratios such that the primary windings of the respective balancing transformers conduct unequal currents.

9. The method of claim 8, wherein polarity of the secondary windings is aligned so that voltages induced in the secondary windings are in phase when alternating current voltages applied to the corresponding primary windings are in the same phase.

10. The method of claim 8, wherein the primary and the secondary windings overlap for at least one of the balancing transformers.

11. The method of claim 8, wherein the primary and the secondary windings of each balancing transformer are wound progressively at separate locations.

12. A method to produce a ring balancer, the method comprising the acts of:

providing a plurality of toroidal magnetic cores to correspond to a plurality of balancing transformers;

winding an insulated wire progressively on a section of each toroidal magnetic core to correspond to primary windings for the respective balancing transformers, wherein each of the primary windings is configured for coupling in series with a separate load and the combinations of primary winding and separate load are coupled in parallel for current balancing; and

looping an insulated wire through the plurality of toroidal magnetic cores to correspond to single turn secondary windings connected in a closed loop.

13. The method of claim 12, wherein the balancing transformers comprise materials with an initial relative permeability that is greater than 5,000.

14. A ring balancer comprising means for passively controlling current ratios of multiple parallel loads using a plurality of transformers with respective secondary windings connected in a short circuit loop and respective primary windings individually coupled to different loads, wherein the primary winding and load combinations are coupled in parallel to a common source and at least two of the transformers have different turns ratios.

15. The ring balancer of claim 14, wherein each of the secondary windings has ten or less turns.

16. The ring balancer of claim 14, wherein at least one of the transformers is an E-core based structure with the primary winding and the secondary winding wound in different sections of a bobbin.

17. A balancer for current sharing among multiple loads, the balancer comprising:

a plurality of balancing transformers with respective primary windings and respective secondary windings, each of the primary windings coupled in series with a different load and the plurality of secondary windings coupled serially in a closed loop; and

a fault detection circuit configured to sense a voltage rise in one or more of the secondary windings to determine presence of a non-operational load and to generate a fault signal.

18. The balancer of claim 17, wherein the fault detection circuit further comprises:

at least one resistor divider coupled between a terminal of one secondary winding and ground; and

a comparator configured to compare an output of the resistor divider to a threshold voltage to generate a fault signal.

19. The balancer of claim 17, wherein the fault detection circuit further comprises:

a plurality of resistor dividers coupled between respective terminals of the secondary windings and ground;

a plurality of isolation diodes with anodes individually coupled to respective outputs of the resistor dividers and cathodes commonly connected to generate a feedback voltage; and

a comparator configured to compare the feedback voltage to a threshold voltage to generate a fault signal.

20. The balancer of claim 18, wherein the fault signal is used to turn off a common source providing power to the multiple loads.