Pluggable optical optic system having a lens fiber stop

• US 7,298,942 B2
• Filed: 06/06/2003
• Issued: 11/20/2007
• Est. Priority Date: 06/06/2003
• Status: Expired due to Fees

• Current Assignee: II-VI Delaware, Inc. (Coherent Corp.)
• Original Assignee: Finisar Corporation (II-VI Incorporated)
• Inventors: Guenter, James K., Lee, James C., Chen, Bo Su, Blasingame, Raymond W., Orenstein, James D.
• Primary Examiner(s): PAK, SUNG H
• Application Number:
  US10/456,123
• Publication Number:
  US 20040247242A1
• Time in Patent Office: 1,628 Days
• Field of Search: 385/35, 385 88- 94
• US Class Current: 385/35
• CPC Class Codes: G02B 6/4204 the coupling comprising intermediate optical elements, e.g. lenses, holograms encapsulated active devices H01S5/02208, H01L33/52
• CPC Class Codes: G02B 6/4207 with optical elements reducing the sensitivity to optical feedback anti-reflection devices specially adapted for lasers, see H01S3/0064
• CPC Class Codes: G02B 6/4212 the intermediate optical element being a coupling medium interposed therebetween, e.g. epoxy resin, refractive index matching material, index grease, matching liquid or gel
• CPC Class Codes: G02B 6/4292 the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements

Abstract

An optical coupler having two refractive lenses for coupling an optoelectronic element and an optical medium to each other. One lens may be in contact with the optical medium. The refractive index of the one lens may be similar to the index of the optical medium. The optoelectronic element may be a light source or a detector. The light source may be a laser. The lenses may be glass ball lenses. One of the ball lenses may be a half ball lens. If the optical medium is an optical fiber, one of the lenses may a fiber stop for the fiber when inserted in a receptacle of the coupler.

Claims

1. An optical apparatus comprising:

a half-ball lens;

a ball lens proximate to the half-ball lens;

a substantially hollow housing within which the half-ball lens and the ball lens are at least partially disposed; and

a barrel within which the housing is disposed, the barrel comprising;

a first receptacle proximate to the half-ball lens configured to receive an optical medium; and

a second receptacle proximate to the ball lens configured to receive an optical package.

2. The optical apparatus of claim 1, wherein:

the first receptacle is configured to receive an optical medium comprising an optical fiber; and

the half-ball lens is a fiber stop.

18. The optical apparatus of claim 1, wherein the substantially hollow housing is at least partially made of a ceramic or metallic material.

19. The optical apparatus of claim 1, wherein the substantially hollow housing is at least partially made of zirconia.

20. The optical apparatus of claim 1, wherein the first receptacle is configured to receive the optical medium at a position creating a space between the optical medium and the first lens.

3. An optical device comprising:

an optical package having a window; and

a barrel configured to receive and optically couple the optical package to an optical medium, the barrel comprising;

a ball lens;

a half-ball lens proximate to the ball lens, the ball lens and the half-ball lens at least partially positioned within a ceramic or metallic housing that is disposed inside the barrel; and

a receptacle proximate to the ball lens and configured to receive the optical package such that the window of the optical package is proximate to the ball lens.

4. The device of claim 3, wherein a detector is disposed in the optical package.

5. The device of claim 3, wherein:

the barrel is configured to receive an optical medium comprising an optical fiber; and

the half-ball lens is a fiber stop.

6. The device of claim 3, wherein a light source is disposed in the optical package.

7. The device of claim 6, wherein the light source is a vertical cavity surface emitting laser.

8. The device of claim 3, wherein:

the barrel is configured to receive an optical medium comprising an optical fiber; and

the half-ball lens has an approximately flat surface that is a fiber stop.

9. The device of claim 8, wherein the half ball lens has a refractive index that is within about ten percent of the refractive index of an optical fiber received in the barrel.

10. An optical coupler, comprising:

an alignment sleeve configured to receive an optical package;

a housing;

a first lens at least partially disposed within the housing;

a second lens positioned proximate the first lens and at least partially disposed within the housing, wherein one of the first and second lenses is a half-ball lens; and

a barrel within which the housing is disposed, the barrel comprising;

a first receptacle proximate to the first lens and configured to receive an optical fiber; and

a second receptacle proximate to the second lens configured to receive the alignment sleeve.

11. The optical coupler as recited in claim 10, wherein one of the first and second lenses is a ball lens.

12. The optical coupler as recited in claim 10, wherein the alignment sleeve is configured to receive an optical package comprising a TO can.

13. The optical coupler as recited in claim 10, wherein the first lens is a half-ball lens.

14. The optical coupler as recited in claim 10, wherein the second lens is a ball lens.

15. The optical coupler as recited in claim 10, wherein the alignment sleeve is configured to receive an optical package that includes a light source or a detector arranged for optical coupling with the first and second lenses.

16. The optical coupler as recited in claim 10, wherein an index of refraction of the first lens is substantially the same as the index of refraction of an optical fiber received in the first receptacle.

17. The optical coupler as recited in claim 10, wherein the first lens is arranged for physical contact with an end face of an optical fiber received in the first receptacle.

21. The optical device as recited in claim 10, wherein the second receptacle is configured to receive the alignment sleeve at multiple positions within the second receptacle to enable the optical alignment of the optical package with the second lens.

22. The optical device as recited in claim 10, wherein the alignment sleeve is a Z-alignment sleeve configured to adjust the distance between a light source within an optical package and the second lens along a central axis defined by the barrel.

23. An optical coupler, comprising:

a barrel;

a housing at least partially situated within the barrel;

a first lens at least partially situated within the housing;

a second lens at least partially situated within the housing;

a first receptacle defined in the barrel and configured to receive a ferrule having an optical fiber such that an end face of the optical fiber makes physical contact with a surface of the first lens when the ferrule is fully received within the first receptacle;

a second receptacle defined in the barrel; and

an optical package at least partially situated within the second receptacle.

24. The optical coupler as recited in claim 23, wherein the first lens is a ball lens and the second lens is a ball lens.

25. The optical coupler as recited in claim 23, wherein the first lens is a half-ball lens and the second lens is a ball lens.

26. The optical coupler as recited in claim 23, wherein the first lens is a ball lens and the second lens is a half-ball lens.

27. The optical coupler as recited in claim 23, wherein the optical package is a hermetically sealed package having a window.

28. The optical coupler as recited in claim 23, wherein the optical package includes a laser light source.

29. The optical coupler as recited in claim 28, wherein the laser light source is a vertical cavity surface emitting laser.

30. The optical coupler as recited in claim 23, wherein the optical package includes a detector.

31. The optical coupler as recited in claim 23, further comprising a z-alignment sleeve at least partially situated within the second receptacle and between the optical package and the barrel.

32. The optical coupler as recited in claim 23, wherein the barrel is at least partially fabricated from a stainless metal alloy.

33. The optical coupler as recited in claim 23, wherein the housing is at least partially fabricated from a ceramic or a metal.

34. The optical coupler as recited in claim 23, further comprising a ferrule having an optical fiber, the ferrule configured to be received in the first receptacle such that an end face of the optical fiber makes physical contact with a surface of the first lens.

35. The optical coupler as recited in claim 34, wherein the optical fiber is a single mode fiber.

36. The optical coupler as recited in claim 34, wherein the optical fiber is a multi-mode fiber.

37. The optical coupler as recited in claim 34, wherein an index of refraction of the optical fiber substantially matches an index of refraction of the first lens.

38. The optical coupler as recited in claim 34, wherein the ferrule is at least partially fabricated from a ceramic.