Powered panel moving system

• US 7,312,591 B2
• Filed: 03/11/2005
• Issued: 12/25/2007
• Est. Priority Date: 03/11/2005
• Status: Expired due to Fees

• Current Assignee: Uusi LLC (Nartron Corporation)
• Original Assignee: NPC Incorporated
• Inventors: Newman, Todd R., Washeleski, John M., Strom, Peter H., Cooper, Stephen R. W.
• Primary Examiner(s): Donovan; Lincoln
• Assistant Examiner(s): SMITH, TYRONE W
• Application Number:
  US11/079,016
• Publication Number:
  US 20060202651A1
• Time in Patent Office: 1,019 Days
• Field of Search: 318/138, 318/254, 318/439, 318280-286
• US Class Current: 318/280
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/697 Motor units therefor, e.g. geared motors
• CPC Class Codes: E05Y 2400/554 sensing motor load
• CPC Class Codes: E05Y 2900/55 Windows
• CPC Class Codes: G05B 2219/37317 Derive position from current, voltage, back electromotive force bemf
• CPC Class Codes: G05B 2219/45242 Door, panel, window operation, opening, closing
• CPC Class Codes: H02H 1/0007 concerning the detecting means in general G01R or other subclasses of G01; reed switches H01H71/2445
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 7/0851 for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal

Abstract

A powered panel moving system includes a motor, electronic drive circuitry, a mechanism, a coupler, and electronic function circuitry. The drive circuitry drives a rotor of the motor. The coupler couples rotational output of the rotor to the mechanism to drive the mechanism in order to move the panel. The function circuitry is integrated with the drive circuitry for providing additional functionality beyond driving the motor for panel movement. The drive circuitry includes a current sensor for determining rotor position based on motor current, a back emf sensor for determining rotor position based on back emf of the motor, and an impedance sensor for determining rotor position based on motor impedance. The function circuitry may include an analyzer to determine presence of an obstruction to the motion of the panel based on at least one of the rotor position, the motor current, and the back emf of the motor.

Claims

1. A powered panel moving system for moving a panel, the system comprising:

a motor having a rotor;

electronic drive means for driving the motor in order to rotate the rotor, wherein the rotor has a rotational output in response to being driven;

mechanical means for moving a panel upon being driven;

coupling means for coupling the rotational output of the rotor to the mechanical means in order to drive the mechanical means for the mechanical means to move the panel;

wherein the coupling means include rotational mechanical advantage means for matching speed and torque output of the rotor to a lower speed, higher torque output for the mechanical means to move the panel;

wherein the rotational mechanical advantage means includes a fluid coupling between an impeller mechanically coupled to the rotor and a turbine mechanically coupled to the mechanical means for moving the panel; and

electronic function means integrated with the electronic drive means for providing additional functionality beyond driving the motor for movement of the panel.

2. The system of claim 1 wherein:

the electronic drive means includes motor current sensing means operable to infer a position of the rotor based on current of the motor.

3. The system of claim 1 wherein:

the motor includes at least one motor phase coil;

wherein the electronic drive means includes back emf sensing means on the least one motor phase coil, wherein the back emf sensing means is operable to infer a position of the rotor based on back emf of the motor.

4. The system of claim 1 wherein:

the motor includes at least one motor phase coil;

wherein the electronic drive means includes impedance sensing means on the at least one motor phase coil, wherein the impedance sensing means is operable to infer a position of the rotor based on impedance of the motor.

5. The system of claim 1 wherein:

the motor is a DC brush-less motor; and

the electronic drive means includes motor position sensing and indicating means.

6. The system of claim 5 wherein:

the DC brush-less motor is one of a switched reluctance motor and a stepper motor.

7. The system of claim 6 wherein:

the DC brush-less motor is a stepper motor;

wherein the motor position sensing and indicating means counts motor pulses to determine the position of the rotor.

8. The system of claim 5 wherein:

the DC brush-less motor is a linear motor.

9. The system of claim 1 wherein:

the rotational mechanical advantage means includes at least one gear meshed in a gear train.

10. The system of claim 1 wherein:

the fluid of the fluid coupling is one of a liquid and a gas.

11. The system of claim 1 wherein:

the fluid coupling provides at least one of speed conversion between the impeller and the turbine and torque conversion between the impeller and the turbine.

12. The system of claim 1 wherein:

the motor is mounted so as to move with the panel and the mechanical means is mounted to a system in which the panel moves.

13. The system of claim 1 wherein:

the mechanical means includes a flexible member to transmit torque or force for driving the panel.

14. The system of claim 13 wherein:

the flexible member is at least one of a tape, a cable, a chain, and a belt.

15. The system of claim 1 wherein:

the mechanical means includes at least one of rack and pinion gearing, arm and sector gearing, planetary gearing, and a worm gear.

16. The system of claim 1 wherein:

the mechanical means includes one of a toothed track and a slotted track for engagement with a gear.

17. The system of claim 1 wherein:

the mechanical means includes at least one of a pneumatic piston and a hydraulic piston.

18. The system of claim 1 wherein:

the mechanical means includes a gearbox transmission.

19. The system of claim 1 wherein:

the mechanical means includes a clutching mechanism to enable engagement and disengagement of the motor to at least one of the coupling means and the mechanical means.

20. The system of claim 1 wherein:

the mechanical means includes a braking mechanism to lock the movement of the panel to a desired position upon the panel being in the desired position.

21. The system of claim 1 wherein:

the moving of the panel is about a hinged joint.

22. The system of claim 1 wherein:

the moving of the panel is at least one of a linear translation and a rotational translation in a plane of the panel.

23. The system of claim 2 wherein:

the electronic function means includes analysis means operable with the motor current sensing means to determine presence of an obstruction to the motion of the panel based on the current of the motor prior to the panel applying destructive forces against the obstruction.

24. The system of claim 2 wherein:

the electronic function means includes analysis means operable for determining the presence of an obstruction to the motion of the panel based on at least one of the rotor position and the motor current.

25. The system of claim 3 wherein:

the electronic function means includes analysis means operable for determining the presence of an obstruction to the motion of the panel based on at least one of the rotor position and the back emf of the motor.

26. The system of claim 2 wherein:

the electronic function means is operable with the motor current sensing means to generate an indication of end-of-travel of the panel based on at least one of the rotor position and the motor current.

27. The system of claim 3 wherein:

the electronic function means is operable with the back emf sensing means to generate an indication of end-of-travel of the panel based on at least one of the rotor position motor and the back emf of the motor.

28. The system of claim 2 wherein:

the electronic function means is operable with the motor current sensing means to generate an indication of a motor stall condition based on at least one of the rotor position and the motor current.

29. The system of claim 3 wherein:

the electronic function means is operable with the back emf sensing means to generate an indication of a motor stall condition based on at least one of the rotor position and the back emf of the motor.

30. The system of claim 23 wherein:

the electronic function means includes powered panel control means.

31. The system of claim 1 wherein:

the electronic function means includes powered panel control means.

32. The system of claim 1 wherein:

the electronic function means includes communication means for communicating one or more indications from the powered panel moving system to an external system.

33. The system of claim 32 wherein:

the external system is a controller that controls at least part of the operation of the powered panel moving system.

34. The system of claim 32 wherein:

the external system is an indication system for providing an indication of a condition of the powered panel moving system.

35. The system of claim 1 wherein:

the electronic function means includes electronics for operating an obstruction detection sensor.

36. The system of claim 5 wherein:

the DC motor has a rated speed greater than 6,000 rpm.

37. The system of claim 1 further comprising:

locking means to fix the panel in a position upon driving of the motor having ceased.

38. The system of claim 1 further comprising:

additional mechanical means to selectively mechanically couple the rotation of the impeller to the turbine with a fixed speed ratio.

39. The system of claim 1 wherein:

the coupling means is contained within a housing containing the motor.

40. The system of claim 1 wherein:

the electronic drive means and the electronic function means are realized within a single integrated circuit.