Apparatus and methods usable in connection with dispensing flexible sheet material from a roll

• US 7,341,170 B2
• Filed: 03/07/2002
• Issued: 03/11/2008
• Est. Priority Date: 03/07/2002
• Status: Expired due to Term

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Inventors: Boone, Bruce T.
• Primary Examiner(s): Ashley; Boyer D.
• Assistant Examiner(s): FLORES SANCHEZ, OMAR
• Application Number:
  US10/092,350
• Publication Number:
  US 20030168489A1
• Time in Patent Office: 2,196 Days
• Field of Search: 225/10, 225/11, 225/14, 225/15, 242/555.1, 242/555.2, 242/555.3, 242/563, 242/564.4, 836/49, 836/50, 839/49, 226/34, 226/35, 226/158, 226162-164, 226/17, 271226-228
• US Class Current: 225/34
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3612 with drive and pinch rollers
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user
• CPC Class Codes: A47K 2010/3881 with tearing edges having movable parts
• CPC Class Codes: B65H 35/10 from or with devices for breaking partially-cut or perforated webs, e.g. bursters
• CPC Class Codes: H03K 2017/9606 using one electrode only per touch switch
• CPC Class Codes: Y10T 225/12 With preliminary weakening
• CPC Class Codes: Y10T 225/205 With feed-out of predetermined length from work supply
• CPC Class Codes: Y10T 225/209 With feed-out of lead-end to aid initial grasping
• CPC Class Codes: Y10T 225/232 Plural supply sources
• CPC Class Codes: Y10T 225/238 With housing for work supply
• CPC Class Codes: Y10T 225/268 By resiliently engaging package ends or interior of core
• CPC Class Codes: Y10T 225/30 Breaking or tearing apparatus
• CPC Class Codes: Y10T 83/541 Actuation of tool controlled in response to work-sensing means
• CPC Class Codes: Y10T 83/8822 Edge-to-edge of sheet or web [e.g., traveling cutter]
• CPC Class Codes: Y10T 83/889 Tool with either work holder or means to hold work supply
• CPC Class Codes: Y10T 83/896 Rotatable wound package supply

Abstract

A powered dispenser for dispensing individual sheet segments from a continuous roll of sheet material provided with spaced tear lines comprises a powered feed mechanism, a releasable, powered drive mechanism, a powered transfer mechanism, a pair of web sensing sensors, a capacitive sensing system providing automatic sensitivity adjustment, and control circuitry. A dual power supply system provides a mechanical lock-out functionality, and the control system is protected from electrostatic build-up on the surface of the feed roller. The web sensor, and an antenna plate of the capacitive sensing system, are provided on respective printed circuit boards mounted in overlying relation. Utilizing signals received from the pair of web sensors and the capacitive sensing system, the control circuitry senses the presence of a user to activate the powered drive mechanism, and prevents further dispensing of the sheet material until a previously dispensed segment is separated from the roll. The web sensors detection of a leading edge of the sheet material initiates a predetermined interval of sheet material advancement providing a proper placement of successive tear lines. Various approaches may be utilized to accommodate inadvertent sheet “tabbing” scenarios. The web sensors, together with the control circuitry, are also used to detect the depletion, or absence, of a working roll of sheet material, whereupon the control circuitry controls the powered transfer mechanism to automatically transfer the web feed supply from a depleted working roll to a reserve roll. The powered transfer mechanism may include a motor driven transfer bar, or provide motor driven release of a spring biased transfer bar. Another arrangement allows for ready release of a roll core, and drop of the same into an open dispenser cover for removal.

Claims

1. A dispenser for dispensing flexible sheet material from a roll, comprising:

a chassis defining a web discharge opening and a feed mechanism for advancing the sheet material to the discharge opening;

a detection system for detecting an absence of sheet material within said feed mechanism;

a transfer mechanism for contacting a leading segment of sheet material extending from a roll and moving said sheet material into a feed nip of said feed mechanism, said transfer mechanism comprising;

a transfer member biased toward said feed nip and into contact with said leading segment of sheet material;

a transfer link movable between a first position wherein said transfer link retains said transfer member away from said feed nip, against said bias, and a release position wherein said transfer link permits said transfer member to move toward said feed nip under said bias and into contact with said leading segment of sheet material; and

an actuator for driving said transfer link from said first position to said release position; and

control means for electrically activating said actuator to drive said transfer link from said first position to said release position in response to said detection system detecting an absence of sheet material within said feed mechanism.

2. The dispenser according to claim 1, further comprising a spring for biasing said transfer link toward said first position.

3. The dispenser according to claim 1, wherein said transfer link is pivotally mounted for rotation between said first position and said release position.

4. The dispenser according to claim 1, wherein said activator comprises a motor.

5. The dispenser according to claim 1, further comprising a cover pivotally mounted to said chassis for movement between an open position and a closed position, and wherein said transfer link is, when said cover is in said closed position, biased toward said nip by a spring positioned between said cover and said transfer link.

6. The dispenser according to claim 5, wherein said transfer link is pivotally mounted to fall away from said feed nip under gravitational force upon said cover being moved from said closed position to said open position.