Self-limiting electrosurgical return electrode

• US 7,367,971 B2
• Filed: 01/23/2007
• Issued: 05/06/2008
• Est. Priority Date: 10/30/1996
• Status: Expired due to Fees

• Current Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Original Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Inventors: Kieda, David B., Isaacson, James D., Borgmeier, Paul R., Fleenor, Richard P.
• Primary Examiner(s): Cohen; Lee S.
• Application Number:
  US11/626,123
• Publication Number:
  US 20070118103A1
• Time in Patent Office: 469 Days
• Field of Search: 606/32
• US Class Current: 606/32
• CPC Class Codes: A61B 18/08 by means of electrically-heated probes
• CPC Class Codes: A61B 18/16 Indifferent or passive electrodes for grounding
• CPC Class Codes: A61B 2090/0813 Accessories designed for easy sterilising, i.e. re-usable
• CPC Class Codes: Y10S 128/908 Patient protection from electric shock

Abstract

A removable semi-insulating sheet for use in self-limiting electrosurgical return semi-insulating sheet for use with electrosurgery. Through the selection of impedance characteristics for the electrode materials of the principal body of the semi-insulating sheet, and through tailoring of semi-insulating sheet geometries, the return electrode of the present invention is self-regulating and self-limiting as to current density and temperature rise so as to prevent patient trauma. The semi-insulating sheet has an effective bulk impedance equal to or greater than about 4,000 Ω·cm. The effective bulk impedance of the sheet may arise from resistive components, capacitive components, inductive components, or combinations thereof. The configuration of the presently described return electrode allows the electrode to self-limit the electrode'"'"'s current densities, thereby preventing burning of a patient during surgery.

Claims

1. A self-limiting patient return electrode for use in electrosurgery comprising in combination:

a separate conducting element adapted to be electrically coupled to an electrosurgical generator; and

a sheet of material having a predetermined limited electrical conductivity,

the conducting element and the sheet being self-limiting when the sheet is interposed in close proximity between the conducting element and a patient so that electrosurgical current is limited to safe thresholds so as to prevent an undesirable patient burn at a contact area between the patient and the electrode in the event of an accidental reduction in the contact area below a threshold level.

2. The self-limiting patient return electrode of claim 1, wherein said predetermined limited electrical conductivity comprises an effective bulk impedance equal to or greater than 4,000 Ω

·

cm.

3. The self-limiting patient return electrode of claim 2, wherein the sheet comprises electrical components selected from at least one of a resistive component, a capacitive component, and an inductive component.

4. The self-limiting patient return electrode of claim 2, wherein said sheet has a predetermined thickness and wherein the relationship between the bulk impedance, the surface area, and the predetermined thickness of the sheet when said sheet of material is substantially in contact with at least a part of the separate conducting element are defined by the equation:

$t=\frac{1.2<br><br><br><br>A<br><br>\left(75\right)<br><br>\mathrm{\beta <br><br>}<br><br>\sqrt{1+{\mathrm{\omega <br><br>}}^2<br><br>{\mathrm{\eta <br><br>}}^2<br><br>{\mathrm{\kappa <br><br>}}^2<br><br>{\mathrm{\varepsilon <br><br>}}_0^2}}{\mathrm{\rho <br><br>}}$

where

t=thickness (cm)

κ

=dielectric constant of insulating material

β

=total impedance divided by the AAMI standard (75 ohms)

ω

=angular frequency of electrosurgical generator (radians/sec)

η

=bulk impedance (Ω

·

cm)

A=sheet area (cm²)

ε

₀=electrical permittivity constant (F/cm).

5. The self-limiting patient return electrode of claim 1, wherein said sheet comprises a layer of dielectric material having a defined capacitive reactance, said layer contacting and overlying the conducting element.

6. The self-limiting patient return electrode of claim 1, wherein sheet comprises a working surface configured to be positioned in contact with or in close proximity to a patient.

7. The self-limiting patient return electrode of claim 1, wherein said sheet is reusable.

8. The self-limiting patient return electrode of claim 1, wherein the separate conducting element comprises a metal plate.

9. The self-limiting patient return electrode of claim 1, wherein the separate conducting element comprises electrically conducting liquid.

10. The self-limiting patient return electrode of claim 1, wherein the separate conducting element comprises electrically conducting carbon black.

11. The self-limiting patient return electrode of claim 1, further comprising an insulating sleeve enclosing said sheet.

12. The self-limiting patient return electrode of claim 1, wherein the sheet comprises an interior adapted to receive the separate conducting element.

13. The self-limiting patient return electrode of claim 1, further comprising a protective flange enclosing the separate conducting element.

14. A self-limiting patient return electrode for use in electrosurgery comprising in combination:

a conducting element adapted to be electrically coupled to an electrosurgical generator; and

a sheet of material having a predetermined limited electrical conductivity,

wherein the effective impedance of the electrode is inversely proportional to the effective contact area between the patient and the electrode when the sheet is interposed in close proximity between the conducting element and a patient so that the electrode automatically limits electrosurgical current to safe thresholds so as to prevent an undesirable patient burn at a contact area between the patient and the electrode in the event of an accidental reduction in the contact area below a threshold level.

15. The self-limiting patient return electrode of claim 14, wherein said sheet comprises a layer of dielectric material having a defined inductive reactance, said layer contacting and overlying the conducting element.

16. The self-limiting patient return electrode of claim 14, wherein said sheet is removably coupled to the conducting element.

17. The self-limiting patient return electrode of claim 14, wherein the conducting element is a table.

18. The self-limiting patient return electrode of claim 14, wherein the conducting element is a chair.

19. The self-limiting patient return electrode of claim 14, wherein the sheet comprises a protective flange.

20. The self-limiting patient return electrode of claim 14, wherein the sheet encloses the conducting element.

21. The self-limiting patient return electrode of claim 14, wherein the sheet has the form of an envelope for enclosing the conducting element.

22. The self-limiting patient return electrode of claim 14, wherein the sheet form-fits the conducting element.

23. The self-limiting patient return electrode of claim 14, further comprising means for supporting a patient.

24. The self-limiting patient return electrode of claim 14, wherein the sheet is configured to be substantially in contact with and substantially cover a surface of the conducting element.

25. The self-limiting patient return electrode of claim 14, further comprising a connecting means for providing an electrical connection between the conducting element and an electrosurgical generator.

26. The self-limiting patient return electrode of claim 14, wherein a sleeve surrounds the conducting element.

27. The self-limiting patient return electrode of claim 14, wherein the sheet comprises an interior adapted to receive the conducting element.