Locking system for floorboards

• US 7,398,625 B2
• Filed: 01/30/2006
• Issued: 07/15/2008
• Est. Priority Date: 04/10/2000
• Status: Expired due to Term

• Current Assignee: Valinge Innovation AB
• Original Assignee: Valinge Innovation AB
• Inventors: Pervan, Darko
• Primary Examiner(s): Chilcot, Jr.; Richard E.
• Assistant Examiner(s): Nguyen; Chi Q
• Application Number:
  US11/341,501
• Publication Number:
  US 20060117696A1
• Time in Patent Office: 897 Days
• Field of Search: 525/78, 525/891, 525/862, 525/922, 525/51, 525/902, 525/81, 525/79, 525/841
• US Class Current: 52/578
• CPC Class Codes: E04F 15/02 Flooring or floor layers composed of a number of similar elements of webs E04F15/16
• CPC Class Codes: E04F 15/04 only of wood or with a top layer of wood, e.g. with wooden or metal connecting members rollable parquet E04F15/16
• CPC Class Codes: E04F 2201/0115 with snap action of the edge connectors
• CPC Class Codes: E04F 2201/0138 by moving the sheets, plates or panels perpendicular to the main plane
• CPC Class Codes: E04F 2201/0153 by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
• CPC Class Codes: E04F 2201/023 with a continuous tongue or groove
• CPC Class Codes: E04F 2201/026 with rabbets, e.g. being stepped
• CPC Class Codes: E04F 2201/042 with grooves positioned on the rear-side of the panel

Abstract

The invention relates to a locking system for mechanical joining of floorboards (1, 1′), a floorboard having such a locking system and a flooring made of such floorboards. The locking system has mechanical cooperating means (36, 38; 6, 8, 14) for vertical and horizontal joining of adjoining floorboards. The means for horizontal joining about a vertical plane (F) comprise a locking groove (14) and a locking strip (16) which is located at opposite joint edge portions (4a, 4b) of the floorboard (4). The locking strip (6) projects from the joint plane (F) and has an upwards projecting locking element (8) at its free end. The locking groove (14) is formed in the opposite joint edge portion (4a) of the floorboard at a distance from the joint plane (F). The locking groove (14) and the locking element (8) have operative locking surfaces (10, 11). The locking surfaces are essentially plane and spaced from the upper side of the projecting strip and inside the locking groove and make a locking angle (A) of at least 50° to the upper side of the board. Moreover the locking groove has a guiding part (12) for cooperation with a corresponding guiding part (6) on the locking element (8).

Claims

1. A locking system for mechanical joining of floorboards, said locking system comprising:

for horizontal joining of a first and a second joint edge portion of a first and a second floorboard respectively at a vertical joint plane;

a locking groove which is formed in the underside of said second board and extends parallel with and at a distance from said vertical joint plane at said second joint edge, a strip integrally formed with a core of said first board, which strip at said first joint edge projects from said vertical joint plane and supports an upwardly directed locking element with a locking surface for coaction with a locking surface in said locking groove, and

first contact surfaces at the vertical joint plane; and

for vertical joining of the first and second joint edge portions;

a tongue which extends from the joint plane and having an upper tongue surface and a lower tongue surface,

a tongue groove adapted to coact with said tongue, the tongue groove having an upper tongue groove surface and a lower tongue groove surface, and

coacting second contact surfaces positioned in said tongue groove and on said tongue,

wherein the locking surfaces, the coacting second contact surfaces, and the first contact surfaces at the vertical joint plane are configured to be operative surfaces in a laid floor; and

further comprising;

a first inoperative space in the locking system between the first coacting contact surfaces and the second coacting contact surfaces when the first and the second floorboards are joined horizontally and vertically,

a second inoperative space in the locking system between the second coacting contact surfaces and the locking surfaces when the first and the second floorboards are joined horizontally and vertically, and

the lower tongue groove surface and the lower tongue surface are not in direct contact with each other when the first and the second floorboards are joined horizontally and vertically,

wherein said inoperative spaces are configured to be spaced from each other when the first and the second floorboards are joined horizontally and vertically.

2. The locking system as claimed in claim 1, wherein the floorboards comprise a core, a surface layer on the upper side of the core and a balancing layer on the rear side of the core.

3. The locking system as claimed in claim 2, wherein said operative locking surface of the locking element is essentially planar.

4. The locking system as claimed in claim 3, wherein the operative locking surface of the locking element is located at an upper part of the locking element at a distance from an upper side of the projecting strip and faces the joint plane.

5. The locking system as claimed in claim 4, wherein the locking groove has at least one essentially planar operative locking surface which is located in the locking groove at a distance from an opening of the locking groove and which is designed to cooperate with said locking surface of the locking element in the joined position, the locking groove at a lower edge closest to the joint plane has an inclined or rounded guiding part which extends from the locking surface of the locking groove and to the opening of the locking groove and which is adapted to guide the locking element into the locking groove by engaging a portion of the locking element which is positioned above the locking surface of the locking element or adjacent to its upper edge.

6. The locking system as claimed in claim 5, wherein said operative locking surfaces of the locking element and the locking groove make a locking angle of at least 50 degree to the upper side of the boards.

7. The locking system as claimed in claim 3, wherein said operative locking surfaces of the locking element and the locking groove make a locking angle of at least 50 degree to the upper side of the boards.

8. The locking system as claimed in claim 3, wherein elements of the locking system which cooperate for vertical locking and elements of the locking system which cooperate for horizontal locking have a configuration that allows insertion of the locking element into the locking groove by inward angling of one floorboard towards the other floorboard while maintaining contact between the joint edge surface portions of the two floorboards close to the border between the joint plane and the upper side of the floorboards.

9. The locking system as claimed in claim 8, wherein elements of the locking system which cooperate for vertical locking and elements of the locking system which cooperate for horizontal locking have a configuration which allows insertion of the locking element into the locking groove by a substantially horizontal motion of one floorboard towards the other floorboard during bending of the integrated strip for snapping in the locking element into the locking groove.

10. The locking system as claimed in claim 3, wherein elements of the locking system which cooperate for vertical locking and elements of the locking system which cooperate for horizontal locking have a configuration which allows insertion of the locking element into the locking groove by a substantially horizontal motion of one floorboard towards the other floorboard during bending of the integrated strip for snapping in the locking element into the locking groove.

11. A locking system for mechanical joining of floorboards, said locking system comprising:

for horizontal joining of a first and a second joint edge portion of a first and a second floorboard respectively at a vertical joint plane;

a locking groove which is formed in the underside of said second board and extends parallel with and at a distance from said vertical joint plane at said second joint edge,

a strip integrally formed with the core of said first board, which strip at said first joint edge projects from said vertical joint plane and supports an upwardly directed locking element with a locking surface for coaction with a locking surface in said locking groove, and

first coacting contact surfaces at the vertical joint plane,

and for vertical joining of the first and second joint edge portions;

a tongue which extends from the joint plane and having an upper tongue surface,

a tongue groove adapted to coact with said tongue and having an upper tongue groove surface,

wherein the upper tongue surface and the upper tongue groove surface comprise second coacting contact surfaces in said tongue groove and on said tongue, and

wherein the locking surfaces, the first coacting contact surfaces at the vertical joint plane and the second coacting contact surfaces are configured to be operative surfaces in a laid floor; and

wherein all other adjacent surfaces in the locking system are inoperative surfaces in the locking system and said inoperative surfaces are configured to be spaced from each other when the first and the second floorboards are joined horizontally and vertically.

12. The locking system as claimed in claim 11, wherein the floorboards comprise a core, a surface layer on the upper side of the core and a balancing layer on the rear side of the core.