Mirror assembly with heater element

• US 7,400,435 B2
• Filed: 01/18/2006
• Issued: 07/15/2008
• Est. Priority Date: 01/19/2005
• Status: Expired due to Fees

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Habibi, Hamid, McCabe, Ian A., Byers, Donald C., Lynam, Niall R.
• Primary Examiner(s): AMARI, ALESSANDRO V
• Application Number:
  US11/334,139
• Publication Number:
  US 20060181772A1
• Time in Patent Office: 909 Days
• Field of Search: 359/871, 359/872, 359/877, 359/883, 359/265
• US Class Current: 359/265
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: G02B 7/1815 with cooling or heating systems cooling arrangements for laser mirrors H01S3/0401

Abstract

A mirror reflective element system includes a fourth surface electrically conductive element disposed at the fourth surface and in conductive continuity with a second or third surface electrically conductive coating of the second or third surface, respectively. A heating element at the fourth surface comprises a heating element substrate, which has first and second electrically conductive elements established thereat, with the conductive elements being electrically isolated from one another. The first conductive element generates heat to heat a portion of the heating element when powered. The second conductive element connects to the fourth surface electrically conductive element at the fourth surface of the rear substrate to establish conductive continuity between the second electrically conductive element and the fourth surface electrically conductive element when the heating element is attached to the fourth surface. The first and second conductive elements are accessible at the rear surface of the heating element substrate.

Claims

1. A mirror reflective element system for a variable reflectance vehicular mirror, said mirror reflective element system comprising:

a front substrate having a first surface and a second surface, said second surface having a transparent second surface electrically conductive coating disposed thereon;

a rear substrate having a third surface and a fourth surface, said third surface having a third surface electrically conductive coating disposed thereon;

a fourth surface electrically conductive element at said fourth surface, said fourth surface electrically conductive element being in electrically conductive continuity with one of said third surface electrically conductive coating and said second surface electrically conductive coating;

a heating element attached to said fourth surface of said rear substrate, said heating element comprising a heating element substrate having an attaching surface for attaching to said fourth surface and a rear surface opposite said attaching surface, said heating element substrate having a first electrically conductive element established thereat, said first conductive element generating heat to heat a portion of said heating element when powered;

said heating element including a second electrically conductive element established thereat, said second conductive element being at least partially established at said attaching surface, said first and second conductive elements being electrically isolated from one another;

said second conductive element connecting to said fourth surface electrically conductive element at said fourth surface of said rear substrate such that electrically conductive continuity is established between said second electrically conductive element and said fourth surface electrically conductive element when said heating element is attached to said fourth surface; and

wherein said first and second conductive elements are accessible at said rear surface of said heating element substrate.

2. The mirror reflective element system of claim 1, wherein said fourth surface electrically conductive element comprises at least one conductive coating that is coated over an edge portion of said rear substrate.

3. The mirror reflective element system of claim 1, wherein said first conductive element comprises a silver frit established on said attaching surface of said heating element substrate.

4. The mirror reflective element system of claim 1, wherein said first conductive element is in conductive continuity with a first electrical connector and said second electrically conducting element is in conductive continuity with a second electrical connector, said electrical connectors being accessible at said rear surface of said heating element substrate.

5. The mirror reflective element system of claim 4, wherein said electrical connectors are adapted to connect to respective connectors of a wiring harness of the vehicular mirror via a snap type connection.

6. The mirror reflective element system of claim 1 including a back plate attached to at least a portion of said heating element.

7. The mirror reflective element system of claim 6, wherein said back plate includes a plurality of apertures therethrough for at least partially receiving respective electrical connectors therethrough when said back plate is attached to said at least a portion of said heating element, said electrical connectors being conductively connected to the respective first and second conductive elements of said heating element.

8. The mirror reflective element system of claim 1, wherein said fourth surface conductive element is in conductive continuity with said third surface electrically conductive coating and another fourth surface conductive element is in conductive continuity with said second surface electrically conductive coating.

9. The mirror reflective element system of claim 8, wherein said heating element includes a third electrically conductive element connecting to said other fourth surface electrically conductive element at said fourth surface of said rear substrate such that conductive continuity is established between said third electrically conductive element and said other fourth surface electrically conductive element when said heating element is attached to said fourth surface.

10. The mirror reflective element system of claim 9, wherein said third conductive element is electrically isolated from said first and second conductive elements.

11. The mirror reflective element system of claim 1, wherein said first conductive element comprises a pair of electrically isolated electrically conductive elements established over a substantial area of said heating element substrate.

12. The mirror reflective element system of claim 1, wherein said reflective element system comprises a transflective reflective element assembly.

13. The mirror reflective element system of claim 12, wherein a photo sensor is disposed at or behind said fourth surface for detecting light passing through said transflective reflective element assembly.

14. The mirror reflective element system of claim 13, wherein a light concentrating device is disposed at said fourth surface, said light concentrating device directing light onto a sensing surface of said photo sensor.

15. A mirror reflective element system for a variable reflectance vehicular mirror, said mirror reflective element system comprising:

a front substrate having a first surface and a second surface, said second surface having a transparent second surface electrically conductive coating disposed thereon;

a rear substrate having a third surface and a fourth surface, said third surface having a third surface electrically conductive coating disposed thereon;

a fourth surface electrically conductive element at said fourth surface, said fourth surface electrically conductive element being in electrically conductive continuity with one of said third surface electrically conductive coating and said second surface electrically conductive coating;

a heating element attached to said fourth surface of said rear substrate, said heating element having an attaching surface for attaching to said fourth surface and a rear surface opposite said attaching surface, said heating element having a first electrically conductive element established thereat, said first conductive element generating heat to heat a portion of said heating element when powered;

said heating element including a second electrically conductive element established thereat, said second conductive element being at least partially established at said attaching surface, said first and second conductive elements being electrically isolated from one another;

said second conductive element connecting to said fourth surface electrically conductive element such that electrically conductive continuity is established between said second electrically conductive element and said fourth surface electrically conductive element when said heating element is attached to said fourth surface; and

a back plate attached to at least a portion of said heating element, said back plate including a plurality of apertures therethrough for at least partially receiving respective electrical connectors therethrough when said back plate is attached to said at least a portion of said heating element, said electrical connectors being conductively connected to the respective first and second conductive elements of said heating element.

16. The mirror reflective element system of claim 15, wherein said first and second conductive elements are accessible at said rear surface of said heating element.

17. The mirror reflective element system of claim 15, wherein said fourth surface electrically conductive element comprises at least one conductive coating that is coated over an edge portion of said rear substrate.

18. The mirror reflective element system of claim 15, wherein said first conductive element comprises a silver frit established on said attaching surface of said heating element.

19. The mirror reflective element system of claim 15, wherein said first conductive element is in conductive continuity with a first electrical connector and said second electrically conducting element is in conductive continuity with a second electrical connector, said electrical connectors being accessible at said rear surface of said heating element.