Metallized sled for communication plug

• US 7,425,159 B2
• Filed: 05/26/2004
• Issued: 09/16/2008
• Est. Priority Date: 05/26/2004
• Status: Expired due to Fees

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Inventors: Lin, Chen-chieh
• Primary Examiner(s): LEON, EDWIN A
• Application Number:
  US10/853,292
• Publication Number:
  US 20050266720A1
• Time in Patent Office: 1,574 Days
• Field of Search: 439/418, 439/344, 439/460, 439/462, 439/676, 439/404, 439/941, 439/395, 439/504, 439/942, 29854-856, 298/25, 298/41
• US Class Current: 439/676
• CPC Class Codes: H01R 13/6461 Means for preventing cross-talk
• CPC Class Codes: H01R 13/6477 by variation of dielectric properties
• CPC Class Codes: H01R 13/6598 Shield material
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal
• CPC Class Codes: H01R 24/62 Sliding engagements with one side only, e.g. modular jack coupling devices

Abstract

A connector plug terminates a communication cable having a plurality of conductors therein. The plug includes a conductor organizing sled, which includes a plurality of channels for separating conductive wires. The sled is formed of at least two materials, including a first material being a conductive material and a second material being a dielectric material. The first material may be a metal and the second material may be a plastic. In one embodiment, the first material is impregnated within at least a portion of the second material. In another embodiment, the first material is formed as a layer on an outer surface of at least a portion of the second material.

Claims

1. A connector plug for terminating a communication cable having a plurality of wire pairs therein, said connector plug comprising:

a one-piece conductor organizing sled having a plurality of channels adapted to hold wires from a cable in parallel relationship in a planar array at a connector end of said one-piece conductor organizing sled, and a plurality of septa creating wire pair passages at a cable termination end of said one-piece conductor organizing sled,

wherein said one-piece conductor organizing sled is formed of at least two materials, including a first material being a conductive material and a second material being a dielectric material, and wherein said first material is impregnated into at least a portion of said second material.

2. The connector plug according to claim 1, wherein said first material is impregnated throughout an entirety of said second material.

3. The connector plug according to claim 1, wherein said first material constitutes approximately 10% or approximately 15% of a combined weight of said first material and said second material.

4. The connector plug according to claim 1, wherein said plurality of septa form an x-shaped cross section to create four wire pair passages.

5. The connector plug according to claim 1, wherein said plurality of septa create one open passage for each wire pair to enter at said cable termination end of said one-piece conductor organizing sled.

6. The connector plug according to claim 1, wherein said first material is a metal and said second material is a plastic.

7. The connector plug according to claim 6, wherein said first material is stainless steel or copper.

8. The connector plug according to claim 1, wherein said plurality of channels are parallel grooves.

9. The connector plug according to claim 8, wherein said parallel grooves are formed on one substantially flat surface of said conductor organizing sled.

10. A connector plug for terminating a communication cable having a plurality of wire pairs therein, said connector plug comprising:

a one-piece conductor organizing sled having a plurality of channels adapted to hold wires from a cable in parallel relationship in a planar array at a connector end of said one-piece conductor organizing sled, and a plurality of septa creating wire pair passages at a cable termination end of said one-piece conductor organizing sled,

wherein said one-piece conductor organizing sled is formed of at least two materials, including a first material being a conductive material and a second material being a dielectric material, and wherein said first material is formed as a layer on at least a portion of an outer surface of said second material.

11. The connector plug according to claim 10, further comprising:

a housing having a first end with an opening therein for receiving said one-piece conductor organizing sled when said one-piece conductor organizing sled is attached to said housing, and a plurality of slots formed in a second end of said housing overlaying said plurality of channels.

12. The connector plug according to claim 10, further comprising:

a plurality of contact members, each contact member extending through one of said plurality of slots in said housing to make electrical contact with one of said individual conductors in said planar array.

13. The connector plug according to claim 10, wherein said first material is formed as a layer on an entirety of an outer surface of said second material.

14. The connector plug according to claim 10, wherein said layer of said first material is approximately 5 microns thick.

15. The connector plug according to claim 10, wherein said layer of said first material is applied to said second material by a vacuum metallizing process.

16. The connector plug according to claim 10, wherein said first material is a metal and said second material is a plastic.

17. The connector plug according to claim 16, wherein said first material is stainless steel or copper.

18. A connector plug comprising:

a conductor organizing sled;

a plurality of channels formed in said conductor organizing sled, said plurality of channels being capable of separating conductive wires, wherein said conductor organizing sled is formed of at least two materials, including a first material being a conductive material and a second material being a dielectric material, wherein said first material is impregnated into said second material or said first material is formed as a layer on an outer surface of said second material, and wherein said channels are parallel grooves, formed on one substantially flat surface of said conductor organizing sled; and

a nonconductive coating material applied on said parallel grooves.

19. The connector plug according to claim 18, wherein said first material is a metal and said second material is a plastic.

20. The connector plug according to claim 19, wherein said first material is stainless steel or copper.

21. The connector plug according to claim 18, wherein said first material is impregnated throughout an entirety of said second material.

22. The connector plug according to claim 21, wherein said first material constitutes approximately 10% or approximately 15% of a combined weight of said first material and said second material.