Two-compartment AC adaptor

• US 7,436,661 B2
• Filed: 05/11/2005
• Issued: 10/14/2008
• Est. Priority Date: 05/11/2005
• Status: Active Grant

• Current Assignee: Microsoft Technology Licensing LLC (Microsoft Corporation)
• Original Assignee: Microsoft Corporation
• Inventors: Fong, Chee Kiong, Egner, J. David Jr., Neal, Daniel LaMotte, Askeland, Roy James
• Primary Examiner(s): Thompson; Gregory D
• Application Number:
  US11/126,702
• Publication Number:
  US 20060255773A1
• Time in Patent Office: 1,252 Days
• Field of Search: None
• US Class Current: 361/695
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 7/20518 Unevenly distributed heat load, e.g. different sectors at different temperatures, localised cooling, hot spots

Abstract

An external AC power adaptor having an additional compartment for cooling. The adaptor has a housing that defines a first compartment having power circuitry for converting an AC input to a DC output and a second compartment that has an opening formed in the adaptor housing. A heat transfer plate is disposed between the first and second compartments.

Claims

1. An external AC power adaptor, comprising:

a housing defining a first and second compartment, wherein power circuitry for converting an AC input to a DC output is disposed within the first compartment;

an opening formed in the housing proximate the second compartment; and

a heat transfer plate disposed between the first and second compartments, wherein the opening and heat transfer plate facilitate air flow cooling of the adaptor without air flowing through the first compartment.

2. The adaptor of claim 1, farther comprising a fan for forcing air across the heat transfer plate through the opening.

3. The adaptor of claim 2, wherein the fan is powered by the DC output of the power circuitry.

4. The adaptor of claim 2, further comprising fan control circuitry.

5. The adaptor of claim 4, wherein the fan control circuitry shuts off the fan in the event of a short circuit or a blockage of the opening.

6. The adaptor of claim 5, wherein the housing has a longitudinal axis, and wherein the fan is oriented axially within the housing.

7. The adaptor of claim 5, wherein the fan is oriented horizontally within the housing.

8. The adaptor of claim 1, further comprising a heat sink thermally coupled to the heat transfer plate.

9. The adaptor of claim 8, wherein the heat sink is located in the first compartment and is thermally coupled to the power circuitry.

10. The adapter of claim 1, wherein the heat transfer plate is electrically insulated from the power circuitry.

11. The adapter of claim 1, wherein the heat transfer plate is operatively coupled to the housing to enclose the first compartment.

12. An external AC power adaptor, comprising:

a housing defining a first and second compartment, wherein power circuitry for converting an AC input to a DC output is disposed within the first compartment;

a first and second opening defined by the housing and proximate the second compartment;

a heat transfer plate disposed substantially between the first and second compartments, wherein the heat transfer plate is operatively coupled to the housing to enclose the first compartment and is thermally coupled to the power circuitry; and

a fan for moving air into the second compartment from the first opening, across the heat transfer plate and out of the second compartment through the second opening, wherein the first and second openings, heat transfer plate and the fan facilitate air flow cooling of the adaptor without air flowing through the first compartment.

13. The adaptor of claim 12, wherein the housing is formed from two portions, and wherein the portions are adapted to be operatively coupled to enclose the first and second compartments.

14. The adaptor of claim 12, wherein a heat sink is thermally coupled to the heat transfer plate.

15. The adaptor of claim 12, wherein the fan is powered by the DC output.

16. An apparatus comprising:

an external AC power adaptor having a cooling compartment formed within the adaptor, wherein a portion of the cooling compartment is defined by a heat transfer plate that is thermally coupled to power circuitry of the adaptor contained within a power circuitry compartment; and

a fan for forcing air across the heat transfer plate through the cooling compartment to cool the adaptor without air flowing through the power circuitry compartment.

17. The apparatus of claim 16, wherein the fan is powered by a DC output of the adaptor.

18. The apparatus of claim 16, wherein the heat transfer plate is adapted to couple to a housing of the adaptor to enclose the power circuitry.

19. The apparatus of claim 16, further comprising a heat sink disposed within the cooling compartment and thermally coupled to the heat transfer plate.

20. The apparatus of claim 19, further comprising an opening in the cooling compartment that is defined by the housing.