Gas cylinder valve assembly

• US 7,441,564 B2
• Filed: 06/06/2005
• Issued: 10/28/2008
• Est. Priority Date: 06/06/2005
• Status: Active Grant

• Current Assignee: Tesco Corporation US (Emerson Electric Company)
• Original Assignee: Tesco Corporation US (Emerson Electric Company)
• Inventors: Larsen, Todd W., Neumann, Eric W.
• Primary Examiner(s): Lee; Kevin L
• Application Number:
  US11/146,373
• Publication Number:
  US 20060272715A1
• Time in Patent Office: 1,240 Days
• Field of Search: 137/613, 137/505, 137/505.25, 137/594
• US Class Current: 137/613
• CPC Class Codes: F16K 1/304 Shut-off valves with additional means
• CPC Class Codes: F16K 1/307 Additional means used in combination with the main valve
• CPC Class Codes: F16K 1/385 contacting in the closed position, over a substantial axial length, a seat surface having the same inclination
• CPC Class Codes: F16K 17/30 spring-loaded
• CPC Class Codes: F16K 31/086 the magnet being movable and actuating a second magnet connected to the closing element
• CPC Class Codes: F16K 31/1221 one side of the piston being spring-loaded
• CPC Class Codes: Y10T 137/7808 Apertured reactor surface surrounds flow line
• CPC Class Codes: Y10T 137/87917 Flow path with serial valves and/or closures

Abstract

The gas valve assembly includes a housing with a bore and a main valve body and a main valve stem mounted therein. The valve body has a fluid passage fluidly connecting the inlet and one of a housing and valve body outlet with the valve stem mounting a valve seat and being movable for blocking fluid flow through the passage. In two embodiments, the housing is threadable to the neck portion of a vessel for the inlet opening to the vessel interior and the main valve body mounts a manual operated shut off valve extending within the valve body to selectively block fluid flow through the passage and an excess flow valve to block fluid flow through the passage when the flow to the outlet is greater than desired. The last two mentioned valves include a common piston in the fluid passage.

Claims

1. A valve assembly for controlling the flow of fluid from a source under high pressure, comprising:

a housing having an inlet for fluid from the source and a housing bore having a central axis extending axially through the housing that opens to the inlet;

a valve stem mounted to the housing and extending within the housing bore, the valve stem having an enlarged diametric portion that has an enlarged diametric terminal edge disposed within the housing bore and an axial stem bore opening through the enlarged diametric terminal edge;

an annular valve seat mounted in the axial stem bore and having an annular terminal edge and a cylindrical inner peripheral surface;

an axial extending main valve body mounted in the housing bore, at least one of the housing and the axial extending main valve body having a fluid outlet;

the axial extending main valve body having a first reduced diameter first edge portion extending within the annular valve seat;

a valving surface portion formed with the first reduced diameter first edge portion;

a terminal second edge portion axially remote from the first reduced diameter first edge portion and;

a fluid passage opening through the first reduced diameter first edge portion to the cylindrical inner peripheral surface and to the fluid outlet;

the axial extending main valve body having a cylindrical portion in fluid sealing relationship with the housing and having a valve body shoulder facing the annular terminal edge and the enlarged diametric terminal edge to provide an annular chamber that opens to the inlet;

the valve stem being axially movable between a valve closed position at which the annular valve seat blocks fluid flow from the annular chamber to the fluid passage and a valve open position permitting fluid flow from the annular chamber to the fluid passage;

the valve stem having at least one annular shoulder facing axial opposite the annular terminal edge and the enlarged diametric terminal edge in fluid communication with the inlet and of an area slightly greater than the annular terminal edge and the enlarged diametric terminal edge whereby the inlet pressure is in fluid communication with the at least one annular shoulder and the annular terminal edge and the enlarged diametric terminal edge to constantly urge the valve stem to move to the valve closed position;

and an actuator for selectively moving the valve stem to the valve open position.

2. The valve assembly of claim 1 wherein the housing has an end portion axially opposite the axial extending main valve body with the housing bore opening through the housing, the valve stem has a second terminal end axially opposite the enlarged diametric portion, and the actuator includes a piston mounted to the second terminal end movable by fluid pressure to move the valve stem to the valve open position.

3. The valve assembly of claim 1 wherein the housing has an end portion axially opposite the axial extending main valve body with the housing bore opening through the housing, a cap mounted to the end portion with the axial stem bore opening to the cap, the valve stem has a second terminal end axially opposite the enlarged diametric portion, and the actuator includes a first disk mounted to the valve stem for only axial movement to move the valve stem between the valve open position and the valve closed position, a second disk mounted within one of the cap and housing bores for rotary movement and a rotary solenoid connected to the second disk for selectively rotating the second disk, each of the first disk and the second disk mounting permanent magnets of opposite polarities with the second disk in a first rotated position having the permanent magnets on the second disk axially aligned with polarities opposite those of the magnets on the first disk to move the valve stem to the valve open position and in a second rotated position, having the permanent magnets on the second disk axially aligned with magnets on the first disk of the same polarity for moving the valve stem to the valve closed position and the rotary solenoid for rotating the second disk.

4. The valve assembly of claim 1 wherein the valve stem in both the valve open position and the valve closed position has the enlarged diametric terminal edge and the annular terminal edge axially spaced from the valve body shoulder to provide the annular chamber, the enlarged diametric portion has a radial outer cylindrical surface, the housing bore has a cylindrical bore portion including the enlarged diametric portion extending in the cylindrical bore and of a larger diameter than the radial outer cylindrical surface to provide an annular clearance space that in both the valve open position and the valve closed position opens to said annular chamber and is in fluid communication with the at least one annular shoulder and opens to the inlet.

5. The valve assembly of claim 4 wherein the valve stem has a first reduced diameter portion formed with the enlarged diametric portion opposite the enlarged diametric terminal edge and a second further reduced diameter portion formed with the first reduced diameter portion axially opposite the enlarged diametric portion to provide a stem bore shoulder, the second further reduced diametric portion being in fluid sealing relationship with the housing bore axially opposite the first reduced diameter portion from the enlarged diametric portion and the axial extending main valve body has a portion in fluid sealing relationship with the housing bore axially opposite the annular chamber from the annular valve seat.

6. The valve assembly of claim 1 being mountable to a vessel having an interior for containing a fluid under high pressure wherein the housing has a portion mountable to the vessel with the inlet opening to the interior and an excess flow valve mounted to the axial extending main valve body in the fluid passage between a valve body first end portion and the fluid outlet for automatically blocking fluid flow through the fluid passage in the event the flow rate is above a preselected value.

7. The valve assembly of claim 6 wherein the excess flow valve includes an annular piston that provides part of the fluid passage and is axially movable in the axial extending main valve body for having fluid flow through the fluid passage and a manually operated shut off valve is mounted to the axial extending main valve body that is selectively manually operable to, in cooperation with the annular piston, block fluid flow through the fluid passage.

8. The valve assembly of claim 7 wherein the axial extending main valve body has a valve body terminal end axially opposite the first reduced diameter first edge portion and a body bore that opens to the annular valve seat and to the valve body terminal end to at least in part, form part of the fluid passage, an annular valve member mounted in the valve body terminal end portion and having an annular valving surface opening toward the annular piston and in part defining the fluid passage, the body bore having a first bore portion and a second bore portion of a reduced diameter that opens to the first bore portion to form a body bore annular shoulder facing away from the valve stem intermediate the valve stem and the fluid outlet, the annular piston being mounted in the first bore portion for axial movement between an excess flow valve open position abutting against the body bore annular shoulder and an excess valve closed position axially spaced from the body bore annular shoulder and abutting against the annular valving surface to block fluid flow through the fluid passage, the excess flow valve including a spring urging the piston to the excess flow valve open position and the annular piston having an orifice adjacent to the annular valving surface to create a sufficient pressure drop to move the annular piston against the action of the spring to abut against the annular valving surface to block fluid flow through the fluid passage when there is excessive flow in the fluid passage.

9. A valve assembly mountable to a threaded neck portion of a vessel containing fluid under pressure, comprising:

a housing having a housing portion threadable to the threaded neck portion;

the housing portion having an inlet opening to a vessel interior when the housing is mounted to the threaded neck portion and an outlet, and a fluid passage fluidly connecting the inlet to the outlet, said fluid passage disposed in the housing;

an axially elongated housing bore having a central axis and extending axially through the housing and opening to both the inlet and the outlet;

a valve stem mounted to the housing and extending within the axially elongated housing bore, the valve stem having an enlarged diametric portion that has an enlarged diametric terminal edge disposed within the axially elongated housing bore;

an operable main valve that forms at least part of the fluid passage and extending in the axially elongated housing bore for selectively blocking fluid flow through the fluid passage and permitting fluid flow through said fluid passage;

a manually operated valve extending at least in part in said fluid passage between the operable main valve and the outlet for selectively blocking fluid flow through the fluid passage;

and an excess flow valve extending in the fluid passage for automatically blocking fluid flow to the outlet in the event the rate of flow through to the outlet exceeds a preselected value;

the excess flow valve being mounted by the operable main valve;

and an actuator for selectively operating the operable main valve between a valve closed position and a valve open position.

10. The valve assembly of claim 9 wherein the operable main valve includes a valve stem extending within the axially elongated housing bore for axial movement between a valve open position and a valve closed position, the valve stem having an axial stem bore opening through the enlarged diametric terminal edge, an annular valve seat mounted in the enlarged diametric portion and an axially elongated main valve body extending within the axially elongated housing bore that includes a reduced diameter end portion extending within the annular valve seat in both the valve open position and the valve closed position, an axially opposite end portion axially opposite the reduced diameter end portion and a body bore opening to the annular valve seat adjacent to the reduced diameter end portion and to the axially opposite end portion, the valve stem, the annular valve seat and the axially elongated main body at least in part forming part of said fluid passage.

11. The valve assembly of claim 10 wherein the fluid passage includes a passage portion in the axially elongated main valve body fluidly connecting the body bore to the outlet, the excess flow valve includes a piston axially movable in the body bore between an excess flow valve closed position and an excess flow valve open position, said piston having a piston bore extending axially through the piston that forms part of the passage portion intermediate the reduced diameter end portion and the outlet, and a valve member extending within the body bore, the piston and valve member having cooperating surfaces for abutting against one another to block fluid flow through said passage portion when there is excessive flow in the passage portion.

12. The valve assembly of claim 10 wherein the body bore includes axial bore portions opening to one another to form an annular shoulder to limit the movement of the piston in an axial direction away from the valve member to an excess flow valve open position, the excess flow valve includes a spring acting between the valve member and the piston to resiliently urge the piston toward the annular shoulder and the piston includes a piston end portion adjacent to the valve member and having an orifice to provide a drop of fluid pressure to overcome the action of the spring and to draw the piston to an excess flow valve closed position when there is excessive flow through the piston.

13. The valve assembly of claim 12 further includes a manual shut off valve that includes a shut off valve stem and a shut off valve seat mounted by the shut off valve stem with the shut off valve stem being manually movable between a shut off valve open position and a shut off valve closed position that the shut off valve seat abuts against the piston end portion to block fluid flow through the passage portion.

14. The valve assembly of claim 12 wherein the annular valve seat has an inner peripheral cylindrical surface, the fluid passage is in part formed by the reduced diameter end portion having a radial outer annular groove that opens radially to the inner peripheral cylindrical surface and a cross bore opening to the body bore to provide the opening of the body bore to the annular valve seat.

15. A valve assembly mountable to a threaded neck portion of a vessel-containing fluid under pressure, comprising:

a housing having a housing portion threadable to the threaded neck portion and an axially elongated housing bore extending axially through the housing, the axially elongated housing bore having a first end portion and a second end portion;

the housing portion having an inlet opening to the axially elongated housing bore and to a vessel interior when the housing is mounted to the threaded neck portion and an outlet;

an axially extending main valve body bounded in the first end portion;

a valve stem mounted to the housing for axial movement between a valve open position and a valve closed position;

said valve stem extending within the second end portion and having an enlarged diameter portion that has an enlarged diametric terminal edge axially adjacent to the axially extending main body;

the enlarged diametric portion having an axial stem bore;

an annular valve seat mounted in the enlarged diametric portion and having an axial seat bore that has an inner peripheral surface;

the axially extending main valve body including a reduced diameter portion having an annular groove opening radially to the inner peripheral surface, an axial intermediate portion in fluid sealing relationship with the housing, a second cylindrical end portion axially opposite the reduced diameter portion, a valving portion extending between the axial intermediate portion and the reduced diameter portion to provide a cylindrical shoulder opening toward the annular valve seat and axially spaced from the annular valve seat and the enlarged diametric portion in the valve closed position to provide an annular fluid chamber and in the valve closed position being abuttable against the annular valve seat to block fluid flow from the annular fluid chamber to the annular groove and;

an axial body bore opening to the annular groove and to the outlet;

the valve stem having at least one annular shoulder opening axially opposite from said annular fluid chamber;

the axially elongated housing bore having a bore portion surrounding the enlarged diametric end portion to provide an annular clearance that in both the valve open position and the valve closed position has the inlet opening to the annular clearance, opens to the at least one annular shoulder and opens to said annular fluid chamber.

16. The valve assembly of claim 15 wherein an excess flow valve is mounted in the axial body bore for blocking fluid flow through the axial body bore to the outlet when the flow rate is above a desired rate, the axial body bore including a first bore portion and a second bore portion of a smaller diameter than the first bore portion and opening to the first bore portion to provide a second annular shoulder facing away from the reduced diameter portion, the excess flow valve including a piston mounted in the second bore portion for axial movement between an excess flow valve open position abutting against the second annular shoulder and an excess flow valve closed position axially spaced from the second annular shoulder, the piston having a piston bore extending axially through the piston, an annular valve member formed in the second bore portion to have the piston abut against the annular valve member in the excess flow valve closed position to block fluid flow from the piston bore to the outlet.

17. The valve assembly of claim 16 wherein the excess flow valve includes a spring acting against the annular valve member to resiliently retain the piston in abutting relationship to the second annular shoulder and the piston has a piston surface abuttable against the second annular shoulder, a valve seat for abutting against the annular valve member, a piston terminal end extendable into the valve member in the excess valve closed position, the piton terminal end providing an orifice that when excessive fluid flows through the orifice there is a pressure drop sufficiently great that the piston moves against the spring action to abut against the annular valve member.

18. The valve assembly of claim 17 wherein the axial body bore includes a third bore portion of a larger diameter than the body second bore portion to provide an annular clearance between the wall portion defining the axial body bore and the piston to provide at least in part the opening of the axial body bore to the outlet and that opens to the piston bore in the excess flow valve open position.