Electrical connector configured as a fastening element

• US 7,462,035 B2
• Filed: 07/27/2005
• Issued: 12/09/2008
• Est. Priority Date: 07/27/2005
• Status: Active Grant

• Current Assignee: Intellisense Systems, Inc.
• Original Assignee: Physical Optics Corporation
• Inventors: Forrester, Thomas, Jannson, Tomasz, Lee, Kang, Kostrzewski, Andrew, Levin, Eugene, Savant, Gajendra
• Primary Examiner(s): HARVEY, JAMES R
• Application Number:
  US11/190,697
• Publication Number:
  US 20070026695A1
• Time in Patent Office: 1,231 Days
• Field of Search: 439/37, 439/121
• US Class Current: 439/37
• CPC Class Codes: A41D 1/002 adapted to accommodate electronic equipment patients' garments for medical monitoring A41D13/1281; luminous ornaments A41D27/085
• CPC Class Codes: H01R 12/592 connections to contact elements
• CPC Class Codes: H01R 13/24 resilient; resiliently-mounted
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 13/625 Casing or ring with bayonet engagement
• CPC Class Codes: H01R 13/6277 comprising annular latching means, e.g. ring snapping in an annular groove
• CPC Class Codes: H01R 39/64 Devices for uninterrupted current collection
• CPC Class Codes: H01R 4/04 using electrically conductive adhesives
• CPC Class Codes: H01R 4/06 Riveted connections by explosion H01R4/08

Abstract

An entirely wearable electrical connector for power/data connectivity. The principal element of a modular network is the wearable electrical connector, which is integrated into a personal area network with USB compatibility. Several wearable connector embodiments are disclosed. The first, an O-ring based version, was subsequently replaced by a more mature second version, which is based on anisotropic pressure sensitive conductive elastomer. Both are snap-style, low-profile, 360°-moving, round, blind operable plug-and-play, reconfigurable wearable connectors with power/data daisy-lattice-style connectivity. A third embodiment comprises a non-conductive elastomeric environmental seal. A fourth embodiment utilizes a self-acting, automatic shutter-type environmental seal. A fifth embodiment comprises a smaller version that resembles a conventional snap fastener commonly used on clothing. The inventive technology will benefit the military and public safety personnel such as police, fire, EMT and other services that require special protective clothing integrated with multiple electronic devices. Other applications include special clothing for the disabled, prisoners, the mentally ill and children. A non-wearable embodiment is used to provide evidence of tampering of a container.

Claims

1. A wearable electrical connector for use on a garment having a body conformable communication network, the connector comprising:

a first mating element configured to be secured to a first garment portion;

a second mating element configured to be secured to a second garment portion, the second mating element configured to be releasably fastened with the first mating element;

a printed circuit board disposed at least partially within the first mating element, the printed circuit board having a plurality of electrically conductive signal traces configured to be electrically coupled to electrical conducting paths of the body conformable network in the first garment portion;

electrically conductive contact pins, oriented along a mating axis of the first and second mating elements and disposed at least partially within the second mating element, the contact pins configured to be electrically coupled to electrical conducting paths of the body conformable network in the second garment portion, and the contact pins being positioned such that the plurality of contact pins make electrical contact with corresponding conductive signal traces on the printed circuit board when the first mating element is fastened to the second mating element,

wherein the conductive signal traces and contact pins are disposed within their respective mating elements in a manner so as to allow mating of the first and second mating elements with freedom of rotation of the mating elements about the mating axis and wherein, when the first mating element is fastened to the second mating element, the first and second mating elements releasably secure the first garment portion to the second garment portion and, the contact pins make electrical contact with the conductive signal traces on the printed circuit board so as to electrically couple electrical signal paths in the first garment portion to electrical signal paths in the second garment portion.

2. The wearable electrical connector of claim 1, wherein the conductive traces on the printed circuit board comprise a plurality of concentric annular conducting paths, and wherein individual ones of the concentric annular conducting paths is configured to make electrical contact with respective ones of the contact pins when the first mating element is fastened to the second mating element.

3. The wearable electrical connector of claim 2, wherein the concentric annular conducting paths are 360 degree annular rings concentrically surrounding a central axis, such that the first and second connector portions can be mated to join the first and second garment portions and to connect the electrical signal paths in the first and second garment portions with 360 degree freedom of rotation about the central axis.

4. The wearable electrical connector of claim 2, wherein the concentric annular conducting paths comprises a plurality of discontinuous annular arcuate paths concentrically surrounding a central axis, such that the first and second connector portions, when in a first orientation about the central axis an electrically conductive pin of the second element contacts a first arcuate path, and when in a second orientation about the central axis the same electrically conductive pin of the second element contacts a second arcuate path, thereby allowing the wearable connector to also function as a switch.

5. The wearable electrical connector of claim 1, wherein the first and second mating elements are configured to be riveted or sewn to their respective first and second garment portions.

6. The wearable electrical connector of claim 1, wherein the first and second mating elements are configured to join the first and second garment portions and to connect the electrical signal paths in the first and second garment portions with freedom of rotation about the central axis.

7. The wearable electrical connector of claim 1, further comprising a seal disposed in a cavity of the first or second mating element.

8. The wearable electrical connector of claim 7, wherein the seal is an O-ring seal disposed in a gland of the first or second mating element and configured to be compressed when the first mating element is fastened to the second mating element.

9. The wearable electrical connector of claim 7, wherein the seal is a conductive elastomer-based sealant configured to provide a seal when the first and second mating elements are unmated and when they are mated.

10. The wearable electrical connector of claim 1, wherein the body conforming network further comprises a wearable electrical cable.

11. The wearable electrical connector of claim 1, wherein the wearable connector is RFI and EMI shielded when the first mating element is fastened to the second mating element.

12. The wearable electrical connector of claim 1, further comprising a torsion spring disposed within the first or second mating element.

13. The wearable electrical connector of claim 1, wherein the first and second mating elements comprise mating elements configured as garment snap fasteners.

14. The wearable electrical connector of claim 1, wherein the first and second mating elements comprise garment snap fasteners, thereby allowing one-handed closure.

15. The wearable electrical connector of claim 1, further comprising a coaxial plug disposed at the center of the printed circuit board.

16. The wearable electrical connector of claim 1, wherein the printed circuit board further comprises electrical traces configured to connect to a plurality of electrical signal paths of the body conformable communication network in the first garment portion.

17. The wearable electrical connector of claim 1, wherein the printed circuit board further comprises electrical traces configured to interconnect a plurality of electrical signal paths of the body conformable communication network together.

18. The wearable electrical connector of claim 1, wherein the first or second mating elements comprise an eyelet and a stud to fasten the element to its respective garment portion.

19. The wearable electrical connector of claim 1, further comprising a strain relief connected to the first or second element.

20. A wearable electrical connector for use on a garment having a body conformable communication network, the connector comprising:

a first mating element configured to be secured to a first garment portion;

a second mating element configured to be secured to a second garment portion, the second mating element configured to be releasably fastened with the first mating element;

a printed circuit board disposed at least partially within the first mating element, the printed circuit board having a plurality of electrically conductive signal traces disposed on a surface of the printed circuit board in a pattern of concentric 360 degree annular rings about a central axis, the signal traces configured to be electrically coupled to electrical conducting paths of the body conformable network in the first garment portion;

electrically conductive contact pins disposed at least partially within the second mating element, the contact pins configured to be electrically coupled to electrical conducting paths of the body conformable network in the second garment portion, and the contact pins being positioned such that the contact pins make electrical contact with corresponding conductive signal traces on the printed circuit board when the first mating element is fastened to the second mating element;

wherein, when the first mating element is fastened to the second mating element, the first and second mating elements releasably secure the first garment portion to the second garment portion and, the contact pins make electrical contact with the conductive annular rings on the printed circuit board so as to electrically couple electrical signal paths in the first garment portion to electrical signal paths in the second garment portion and to allow 360 degree freedom of rotation about the central axis.

21. The wearable electrical connector of claim 20, wherein the first and second mating elements are configured to be riveted or sewn to their respective first and second garment portions.

22. The wearable electrical connector of claim 20, wherein the first and second mating elements comprise mating elements configured as garment snap fasteners.

23. The wearable electrical connector of claim 20, wherein the first and second mating elements comprise garment snap fasteners, thereby allowing one-handed closure.

24. The wearable electrical connector of claim 20, wherein the first and second mating elements comprise garment snap fasteners thereby allowing blind mating of the first and second mating elements.

25. The wearable electrical connector of claim 20, further comprising a coaxial plug disposed at the center of the printed circuit board.