Flexible heat shields and method

• US 7,481,248 B2
• Filed: 09/15/2004
• Issued: 01/27/2009
• Est. Priority Date: 09/15/2004
• Status: Active Grant

• Current Assignee: Pratt & Whitney Canada Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Pratt & Whitney Canada Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Kojovic, Alexsandar, Prociw, Lev Alexander, Shafique, Harris
• Primary Examiner(s): Hook; James F
• Application Number:
  US10/940,692
• Publication Number:
  US 20060054233A1
• Time in Patent Office: 1,595 Days
• Field of Search: 138/110, 138/123, 138/142, 138/149, 239/103, 239/139, 239/127.1
• US Class Current: 138/110
• CPC Class Codes: F02C 7/222 Fuel flow conduits, e.g. manifolds
• CPC Class Codes: F05D 2260/941 particularly aimed at mechanical or thermal stress reduction
• CPC Class Codes: F16L 59/026 Mattresses, mats, blankets or the like
• CPC Class Codes: F16L 59/029 layered
• CPC Class Codes: F16L 59/143 Pre-insulated pipes

Abstract

A heat shield comprises a flexible inner jacket configured and disposed to be fitted around at least a portion of a component, and a flexible outer jacket configured and disposed to be fitted around the inner jacket.

Claims

1. A heat shield assembly for a stem of a fuel nozzle, the assembly comprising:

a fuel nozzle having a stem extending along a central axis between a mounting portion and a nozzle tip, the stem having at least one non-linear portion in which the central axis is non-linear;

a flexible inner jacket disposed around at least the non-linear portion of the stem of the fuel nozzle, the inner jacket comprising at least one layer of meshed thermal insulation material; and

a flexible outer jacket disposed around the inner jacket, the outer jacket comprising at least one layer of meshed wires.

2. The heat shield assembly as defined in claim 1, wherein the thermal insulation material comprises ceramic fibres.

3. The heat shield assembly as defined in claim 1, wherein the inner and outer jackets are substantially cylindrical.

4. The heat shield assembly as defined in claim 1, wherein the stem is generally cylindrical in cross-section, and wherein the jackets are substantially in contact with an outer periphery of the stem along a length of the at least one non-linear portion.

5. The heat shield assembly as defined in claim 1, wherein the jackets substantially conform to an outer surface shape of the at least one non-linear portion of the stem.

6. The heat shield assembly as defined in claim 1, wherein at least the outer jacket is fixed to the nozzle tip.

7. The heat shield assembly as defined in claim 6, wherein the outer jacket is fixed by one of welding and brazing.

8. The heat shield assembly as defined in claim 1, wherein the outer jacket further comprises braze wires intersecting the wires in the at least one layer of meshed wires, the braze wires having a melting point lower than the meshed wires and thereby adapted to be melted during a braze operation to attach at least the outer jacket to the stem.

9. The heat shield assembly as defined in claim 8, wherein the braze wires are interwoven with the mesh wires in the outer jacket.

10. The heat shield assembly as defined in claim 8, wherein the braze wires are provided in higher densities adjacent opposite ends of the outer jacket.

11. The heat shield assembly as defined in claim 1, wherein the at least one non-linear portion comprises two portions having linear central axes, the two portions joining one another at an obtuse angle.

12. A heat shield assembly for a fuel nozzle component, the heat shield assembly comprising:

a fuel component having a stem extending between a base and a nozzle tip, the stem having at least one non-linear portion including two linear portions connecting at an obtuse angle;

a flexible thermal insulation inner jacket covering at least the non-linear portion of the component; and

an outer jacket covering the inner jacket between two opposite ends of the heat shield, the outer jacket comprising meshed wires wherein at least some junctions between wires of the meshed wires are attached by attachment points made from braze wires interwovenly provided within the outer jacket, the braze wires having a lower melting point than the meshed wires, at least portions of the braze wires having been selectively melted to provide said attachment points.

13. The heat shield assembly as defined in claim 12, wherein at each end of the heat shield, the outer jacket is secured to the component.

14. The heat shield assembly as defined in claim 13, wherein the outer jacket comprises opposite end areas where the attachment points are provided at a higher density than that of an intermediate area between the end areas.

15. The heat shield assembly as defined in claim 12, wherein the stem is generally cylindrical in cross-section, and wherein the jackets are substantially in contact with an outer periphery of the stem along a length of the non-linear portion.

16. The heat shield assembly as defined in claim 12, wherein the jackets substantially conform to an outer surface shape of the non-linear portion of the stem.