Process control transmitter with vibration sensor

• US 7,484,416 B1
• Filed: 10/15/2007
• Issued: 02/03/2009
• Est. Priority Date: 10/15/2007
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Klosinski, Andrew J., Schulte, John P.
• Primary Examiner(s): Allen; Andre J
• Application Number:
  US11/872,184
• Time in Patent Office: 477 Days
• Field of Search: 737/18, 737/24, 714/25
• US Class Current: 73/718
• CPC Class Codes: G01L 23/125 by changing capacitance
• CPC Class Codes: G01L 9/0072 using variations in capacitance
• CPC Class Codes: G05B 23/0235 based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold

Abstract

A transmitter for use in an industrial process control system, includes a process coupling configured to couple to a process fluid. A sensor housing has a cavity formed therein which is in fluidic communication with the process fluid. A diaphragm in the cavity isolates a portion of the cavity from the process fluid and moves in response to pressure applied by the process fluid. A first electrode in the isolated portion of the cavity is configured to form a first capacitance with the diaphragm and a second electrode in the isolated portion of the cavity configured to form a second capacitance with the diaphragm. Measurement circuitry coupled to the first and second capacitance measures a pressure of the process fluid based upon at least one of the first capacitance and second capacitance. The measurement circuitry further configured to measure vibrations in the process fluid based upon at least one of the first capacitance and second capacitance.

Claims

1. A transmitter for use in an industrial process control system, comprising:

a process coupling configured to couple to a process fluid;

a sensor housing having a cavity formed therein, the sensor housing cavity in fluidic communication with the process fluid through the process coupling;

a diaphragm in the cavity configured to isolate a portion of the cavity from the process fluid and to move in response to pressure applied by the process fluid;

a first electrode in the isolated portion of the cavity configured to form a first capacitance with the diaphragm;

a second electrode in the isolated portion of the cavity configured to form a second capacitance with the diaphragm; and

measurement circuitry coupled to the first and second capacitance configured to measure a pressure of the process fluid based upon at least one of the first capacitance and second capacitance, the measurement circuitry further configured to measure vibrations in the process fluid based upon at least one of the first capacitance and second capacitance.

2. The apparatus of claim 1 wherein the vibrations are carried through process components.

3. The apparatus of claim 1 including a diagnostic output which is related to failure of a process component.

4. The apparatus of claim 1 including a diagnostic output which is related to degradation in performance of a process component.

5. The apparatus of claim 1 including a diagnostic output which is related to an impending failure of a process component.

6. The apparatus of claim 1 including a diagnostic output which is based upon a comparison of sensed vibrations.

7. The apparatus of claim 1 including a temperature sensor coupled to the measurement circuitry and wherein the measurement circuitry compensates measurements based upon a measured temperature.

8. The apparatus of claim 7 wherein the temperature sensor is mounted to the sensor housing.

9. The apparatus of claim 1 wherein at least one of the first and electrode comprises an outer ring electrode.

10. The apparatus of claim 1 wherein at least one of the first and electrode comprises a center electrode.

11. The apparatus of claim 1 including a fill fluid in the isolated cavity.

12. The apparatus of claim 1 wherein the diaphragm is configured to contact the process fluid.

13. The apparatus of claim 1 wherein the diaphragm is fluidically isolated from process fluid.

14. The apparatus of claim 1 wherein the first and second electrodes are affixed adjacent a wall of isolated portion of the cavity.

15. A method of measuring parameters in an industrial process, comprising:

fluidically coupling a sensor housing to a process fluid of the process, the sensor housing having a cavity formed therein;

providing a movable diaphragm in the cavity which forms an isolated portion of the cavity which is isolated from the process fluid and which moves in response to pressure applied by the process fluid;

sensing a change in electrical capacitance between the diaphragm and a first electrode;

sensing a change in electrical capacitance between the diaphragm and a second electrode;

determining a pressure based upon a change in sensed capacitance; and

sensing vibrations in the process fluid based upon changes in electrical capacitance.

16. The method of claim 15 including communicating on a two-wire process control loop.

17. The method of claim 15 wherein the vibrations are carried through process components.

18. The method of claim 15 including providing a diagnostic output related to failure of a process component.

19. The method of claim 15 including providing a diagnostic output related to degradation in performance of a process component.

20. The method of claim 15 including providing a diagnostic output related to an impending failure of a process component.

21. The method of claim 15 including providing a diagnostic output based upon a comparison of sensed vibrations.

22. The method of claim 15 including compensating measurements based upon a measured temperature.

23. The method of claim 15 including placing a fill fluid in the cavity.