Installation elements and methods for fastening an installation element to a work surface

• US 7,494,556 B2
• Filed: 02/15/2005
• Issued: 02/24/2009
• Est. Priority Date: 08/16/2002
• Status: Expired due to Fees

• Current Assignee: Blanco GmbH + Company KG (EGO Blanc und Fischer & Company GmbH)
• Original Assignee: Blanco GmbH + Company KG (EGO Blanc und Fischer & Company GmbH)
• Inventors: Von Mertz, Gert Spruner
• Primary Examiner(s): Tucker; Philip C
• Assistant Examiner(s): Chan; Sing P
• Application Number:
  US11/057,961
• Publication Number:
  US 20050205193A1
• Time in Patent Office: 1,470 Days
• Field of Search: 156/71, 156/83, 156/242, 156/250, 156/308.2, 156/82
• US Class Current: 156/71
• CPC Class Codes: E03C 1/33 Fastening sinks or basins in an apertured support
• CPC Class Codes: Y10T 156/1036 Bending of one piece blank and joining edges to form article
• CPC Class Codes: Y10T 156/1052 with cutting, punching, tearing or severing
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

Methods to fasten an installation element, in particular a sink, to the edge of a receiving opening for the installation element in a work surface are disclosed, wherein the installation element has at least one holding element, which enables the installation element to be fastened simply and quickly to the work surface. A disclosed method comprises: (a) arranging a variable-volume material on the installation element and/or on the holding element and/or on the work surface and/or between the installation element and the work surface; (b) arranging the installation element in the receiving opening of the work surface; (c) changing the volume of the variable-volume material, so that a clamping body is formed from the variable-volume material, which exerts a resultant force on the holding element of the installation element, which causes the installation element to be pulled towards the work surface.

Claims

1. A method for fastening an installation element to the edge of a receiving opening for the installation element in a plate-shaped work surface, wherein the installation element is a sink and has at least one holding element, comprising:

arranging a variable-volume material on the installation element and/or on the holding element and/or on the work surface and/or between the installation element and the work surface, wherein the variable-volume material is an expandable material;

arranging the installation element in the receiving opening of the work surface;

changing the volume of the variable-volume material, so that a clamping body is formed from the variable-volume material, which exerts a resultant force on the holding element of the installation element, which causes the installation element to be pulled towards the work surface, wherein at least a part of the clamping body is arranged between the holding element and the edge of the receiving opening of the work surface and wherein the variable-volume material from which the clamping body is formed is in direct contact with the edge of the receiving opening of the work surface and/or with the holding element, and forms an integral bond with the work surface and/or with the holding element.

2. A method according to claim 1, wherein the holding element is fastened to the installation element before arranging the variable-volume material.

3. A method according to claim 1, wherein the expandable material expands so that a clamping body is formed from the expandable material, which exerts a resultant compressive force on the holding element of the installation element, which causes the installation element to be pulled towards the work surface.

4. A method according to claim 3, wherein a foamable material is used as expandable material.

5. A method according to claim 4, wherein a plastic foam, preferably a two-component plastic foam, in particular a two-component polyurethane foam, is used as foamable material.

6. A method according to claim 3, wherein the expandable material expands to its final volume in at least two stages.

7. A method according to claim 1, wherein the clamping body is connected in integral and/or force-locking manner with the work surface and/or with the holding element.

8. A method according to claim 1, wherein a cut face of the work surface facing the receiving opening for the installation element is sealed by the clamping body.

9. A method according to claim 1, wherein a holding element is used that has a contact surface, which is subjected by the clamping body to a compressive force, which has a downwardly directed component.

10. A method according to claim 9, wherein a holding element with a contact surface inclined towards the horizontal is used.

11. A method according to claim 10, wherein a holding element is used that has a contact surface, of which the edge on the work surface side lies at a lower level than the edge remote from the work surface.

12. A method according to claim 1, wherein a holding element is used, which abuts flat against the underside of the installation element.

13. A method according to claim 12, wherein the holding element abuts against a sloping edge of the installation element.

14. A method according to claim 1, wherein a holding element is used, which has a support, which is supported on the work surface when the holding element is subjected by the clamping body to a force directed in horizontal direction into the interior of the receiving opening.

15. A method according to claim 1, wherein the holding element is fastened, preferably welded, to the installation element in the region of a bend line of the installation element.

16. A method according to claim 15, wherein the holding element is fastened, preferably welded, to the installation element in the region of a bend line between a sloping edge and a substantially horizontal edge region of the installation element.

17. A method according to claim 1, wherein the clamping body partially fills an expansion chamber defined on one side by the holding element and on the other side by the work surface, preferably to approximately 50% to approximately 90% of the volume of the expansion chamber.

18. A method according to claim 1, wherein the variable-volume material expands in an expansion chamber defined on one side by the holding element and on the other side by the work surface, wherein an upper end of the expansion chamber is closed off by the holding element abutting against the work surface.

19. A method according to claim 1, wherein an edge face of the work surface defining the receiving opening is inclined towards the vertical, at least in sections.

20. A method according to claim 19, wherein the edge face of the work surface is inclined towards the vertical such that the receiving opening widens downwards.

21. A method according to claim 1, wherein a support element, against which the clamping body is supported, is fastened to the work surface.

22. A method according to claim 21, wherein the support element subjects the clamping body to a compressive force directed perpendicularly or obliquely downwards.

23. A method according to claim 21, wherein the support element has a section projecting from the work surface obliquely to a surface of the work surface.

24. A method according to claim 1, wherein a holding element is used, which is provided, preferably on its lower end, with a guide element for a cutting blade.

25. A method according to claim 1, wherein on the installation element and/or on the holding element and/or on the work surface and/or between the installation element and the work surface at least one separating element is arranged, which is movable relative to the clamping body to cut through the clamping body and/or to separate the clamping body from the work surface and/or from the holding element.

26. A method according to claim 25, wherein the separating element is configured as a wire, preferably as a metal wire.

27. A method according to claim 25, wherein the separating element is provided with a sheath, preferably with a paper sheath.

28. A method according to claim 25, wherein the separating element and/or a sheath of the separating element is fastened, preferably glued, to the holding element.

29. A method according to claim 25, wherein the separating element is provided with an operating element directed out of the interstice between the holding element and the work surface.

30. A method according to claim 29, wherein the separating element has one or more end regions and on each end region is provided with a respective operating element directed out of the interstice between the holding element and the work surface.

31. A method according to claim 1, wherein on the installation element and/or on the holding element on the work surface and/or between the installation element and the work surface an expansion restricting body is arranged, the volume of which decreases on contact with the variable-volume material, preferably by plastic or elastic deformation and/or by disintegration or decomposition of the expansion restricting body.

32. A method according to claim 31, wherein on the expansion restricting body or inside the expansion restricting body a separating element is arranged, which is movable relative to the clamping body to cut through the clamping body and/or to separate the clamping body from the work surface and/or from the holding element.

33. A method for fastening an installation element to the edge of a receiving opening for the installation element in a plate-shaped work surface, wherein the installation element is a sink and has at least one holding element, comprising:

arranging a variable-volume material on the installation element and/or on the holding element and/or on the work surface and/or between the installation element and the work surface, wherein the variable-volume material is an expandable material, and a foamable material is used as the expandable material;

arranging the installation element in the receiving opening of the work surface;

changing the volume of the variable-volume material, so that a clamping body is formed from the variable-volume material, which exerts a resultant force on the holding element of the installation element, which causes the installation element to be pulled towards the work surface, wherein at least a part of the clamping body is arranged between the holding element and the edge of the receiving opening of the work surface and wherein the variable-volume material from which the clamping body is formed is in direct contact with the edge of the receiving opening of the work surface and/or with the holding element.

34. A method according to claim 33, wherein the expandable material forms an integral bond with the work surface and/or with the holding element.