Temperable high shading performance coatings

• US 7,534,497 B2
• Filed: 10/05/2006
• Issued: 05/19/2009
• Est. Priority Date: 07/31/2002
• Status: Active Grant

• Current Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Original Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Inventors: Krisko, Annette J., Pfaff, Gary
• Primary Examiner(s): McNeil; Jennifer
• Assistant Examiner(s): ROBINSON, LAUREN E
• Application Number:
  US11/538,897
• Publication Number:
  US 20070042114A1
• Time in Patent Office: 957 Days
• Field of Search: 428/433, 428/434, 428/697, 428/699, 428/701, 428/702, 428/704, 428/428
• US Class Current: 428/433
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3615 Coatings of the type glass/metal/other inorganic layers, at least one layer being non-metallic
• CPC Class Codes: C03C 17/3618 Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
• CPC Class Codes: C03C 17/3626 one layer at least containing a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3639 Multilayers containing at least two functional metal layers
• CPC Class Codes: C03C 17/3642 the multilayer coating containing a metal layer
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 2217/78 Coatings specially designed to be durable, e.g. scratch-resistant

Abstract

The invention provides temperable high shading performance low-emissivity coatings. The invention also provides insulating glass units, monolithic panes, and other substrates bearing such coatings. Further, the invention provides methods of producing coated substrates by depositing coatings of this nature.

Claims

1. A method of producing coated substrates, the method comprising providing a pane having generally-opposed major surfaces and depositing upon one of said major surfaces a temperable high shading performance low-emissivity coating comprising, in sequence outwardly:

(a) a first infrared-reflective film;

(b) a first high absorption blocker layer deposited directly over the first infrared-reflective film, the first high absorption blocker layer being deposited as essentially pure niobium;

(c) a middle coat comprising a first silicon nitride film deposited directly over the first high absorption blocker layer;

(d) a second infrared-reflective film;

(e) a second high absorption blocker layer deposited directly over the second infrared-reflective film, the second high absorption blocker layer being deposited as essentially pure niobium; and

(f) an outer coat comprising a second silicon nitride film deposited directly over the second high absorption blocker layer;

wherein the first and second high absorption blocker layers are deposited at a combined thickness of greater than 50 angstroms.

2. The method of claim 1 wherein the first and second high absorption blocker layers are deposited at a combined thickness of less than about 80 Å

.

3. The method of claim 1 wherein the first and second infrared-reflective films are deposited at a combined thickness of between about 150 Å

and about 260 Å

.

4. The method of claim 1 wherein the first silicon nitride film is deposited at a thickness of less than about 300 Å

.

5. The method of claim 1 wherein the deposition of the middle coat begins with depositing the first silicon nitride film directly over the first high absorption blocker layer and ends with depositing a transparent dielectric oxide film directly beneath the second infrared-reflective layer.

6. The method of claim 1 wherein the deposition of the middle coat comprises depositing a plurality of alternating nitride and oxide film.

7. The method of claim 1 wherein, following deposition of the first silicon nitride film directly over the first high absorption blocker layer, the method comprises depositing the following sequence of intermediate films, moving outwardly:

a first intermediate transparent dielectric oxide film, a second intermediate transparent dielectric nitride film, and a second intermediate transparent dielectric oxide film.

8. The method of claim 7 wherein the second infrared-reflective film is deposited directly over said second intermediate transparent dielectric oxide film.

9. The method of claim 8 wherein a titanium nitride film is deposited directly over said second infrared-reflective film at a thickness of less than about 30 Å

.

10. The method of claim 1 wherein the method comprises depositing an inner coat between the substrate and the first infrared-reflective film, the inner coat comprising at least one transparent dielectric film having an index of refraction of between about 1.7 and about 2.4.

11. The method of claim 10 wherein the method further comprises depositing a transparent base layer between the substrate and the inner coat, the transparent base layer comprising silicon dioxide deposited directly upon the substrate.

12. A method of producing coated substrates, the method comprising providing a pane having generally-opposed major surfaces and depositing upon one of said major surfaces a temperable high shading performance low-emissivity coating comprising, in sequence outwardly:

(a) a first infrared-reflective film;

(b) a first high absorption blocker layer deposited directly over the first infrared-reflective film, the first high absorption blocker layer being deposited as essentially pure niobium;

(c) a middle coat comprising a depositing a plurality of alternating films of transparent dielectric nitride and transparent dielectric oxide, wherein a first of said transparent dielectric nitride is deposited directly over the first high absorption blocker layer;

(d) a second infrared-reflective film;

(e) a second high absorption blocker layer deposited directly over the second infrared-reflective film, the second high absorption blocker layer being deposited as essentially pure niobium; and

(f) an outer coat comprising a transparent dielectric nitride film deposited directly over the second high absorption blocker layer;

wherein the first and second high absorption blocker layers are deposited at a combined thickness of greater than 50 angstroms.

13. The method of claim 12 wherein the first and second high absorption blocker layers are deposited at a combined thickness of less than about 80 Å

.

14. The method of claim 12 wherein the first and second infrared-reflective films are deposited at a combined thickness of between about 150 Å

and about 260 Å

.

15. The method of claim 12 wherein the deposition of the middle coat begins with depositing said first of the transparent dielectric nitride films as a silicon nitride film directly over the first high absorption blocker layer and ends with depositing a transparent dielectric oxide film directly beneath the second infrared-reflective layer.

16. The method of claim 12 wherein said transparent dielectric nitride film deposited directly over the second high absorption blocker layer is a silicon nitride film.

17. The method of claim 12 wherein the method comprises depositing an inner coat between the substrate and the first infrared-reflective film, the inner coat comprising at least one transparent dielectric film having an index of refraction of between about 1.7 and about 2.4.

18. The method of claim 17 wherein the method further comprises depositing a transparent base layer between the substrate and the inner coat, the transparent base layer comprising silicon dioxide deposited directly upon the substrate.

19. A method of producing coated substrates, the method comprising providing a pane having generally-opposed major surfaces and depositing upon one of said major surfaces a temperable high shading performance low-emissivity coating comprising, in sequence outwardly:

(a) a first infrared-reflective film;

(b) a first high absorption blocker layer deposited directly over the first infrared-reflective film, the first high absorption blocker layer being deposited as essentially pure niobium;

(c) a middle coat comprising the following sequence of intermediate films, moving outwardly;

a transparent dielectric nitride film, a transparent dielectric oxide film, a transparent dielectric nitride film, and a transparent dielectric oxide film

(d) a second infrared-reflective film;

(e) a second high absorption blocker layer deposited directly over the second infrared-reflective film, the second high absorption blocker layer being deposited as essentially pure niobium; and

(f) an outer coat comprising a transparent dielectric nitride film deposited directly over the second high absorption blocker layer;

wherein the first and second high absorption blocker layers are deposited at a combined thickness of greater than 50 angstroms.