ARC fault detector

• US 7,535,234 B2
• Filed: 04/23/2007
• Issued: 05/19/2009
• Est. Priority Date: 12/22/2003
• Status: Expired due to Fees

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Bradley, Roger M., Mernyk, Ross
• Primary Examiner(s): Nguyen; Vincent Q
• Application Number:
  US11/738,783
• Publication Number:
  US 20070262780A1
• Time in Patent Office: 757 Days
• Field of Search: 324/536, 361/42
• US Class Current: 324/536
• CPC Class Codes: G01R 31/1272 of cable, line or wire insulation, e.g. using partial discharge measurements locating faults in cables G01R31/083
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

An arc fault detector, as a stand alone device or in combination with a circuit interrupting device such as a ground fault interrupter (GFCI), protects from potentially dangerous arc fault conditions. The device utilizes a line side or load side series connected inductance having an air or magnetic core to generate the derivative di/dt signal of the arc current in the conductor. The derivative signal is fed to an arc fault detector where it is analyzed for the presence of arcing. The device can have two series connected inductors inductively coupled to each other such that the signal from one inductor is inductively coupled into the other inductor for coupling to the arc fault detector.

Claims

1. Apparatus for detecting arcs on an electrical power distribution network having at least one conductor comprising:

a series inductance circuit adapted to be coupled in series with a conductor of the network wherein a voltage is produced across the series inductance circuit having a waveform which relates to the derivative of current flow in the conductor; and

an arc detection circuit coupled to identify when the waveform of the voltage across the series inductance circuit is representative of arcing on the network and to generate an arc detection signal when the waveform is representative of arcing on the network.

2. The apparatus of claim 1 wherein the at least one conductor comprises a neutral conductor and a phase conductor.

3. The apparatus of claim 1 wherein the at least one conductor comprises a neutral conductor and two phase conductors.

4. The apparatus of claim 1 wherein the at least one conductor comprises a neutral conductor and three phase conductors.

5. The apparatus of claim 1 wherein the at least one conductor comprises two phase conductors.

6. The apparatus of claim 1 wherein the at least one conductor comprises a single conductor with return current carried through a ground or frame.

7. The apparatus of claim 1 wherein the series inductance circuit is adapted to be coupled to be in series with all current in the at least one conductor.

8. The apparatus of claim 1 wherein the series inductance circuit is adapted to be coupled in series with part of the current in the at least one conductor.

9. The apparatus of claim 1 wherein the series inductance circuit is an inductor.

10. The apparatus of claim 1 wherein the series inductance circuit is at least one winding of a transformer.

11. The apparatus of claim 10 wherein the transformer is coupled to a current measuring circuit to measure current in at least one conductor of the network.

12. The apparatus of claim 10 wherein the transformer forms part of a ground fault circuit to measure ground fault grounded neutral current flow in at least one conductor of the network.

13. The apparatus of claim 1, further comprising at least one current measuring circuit coupled to said series inductor circuit to measure current flowing in said at least one conductor from the waveform of the voltage across said series inductor circuit.

14. The apparatus of claim 13, wherein said ground fault detection circuit comprises at least one integrated circuit.

15. The apparatus as in claim 13, wherein said trip circuit is configured to be in communication with said ground fault detection circuit and with said arc fault detection circuit, and wherein said trip circuit comprises a silicon controlled rectifier (SCR).

16. The apparatus of claim 1 wherein the series inductance circuit has an inductance of between 0.1 and 1,000,000 nanohenries.

17. The apparatus of claim 1 wherein the series inductance circuit comprises a conductor having a bend between 15 degrees and a turn of 360 degrees.

18. The apparatus of claim 1 wherein the series inductance circuit comprises a conductor having between one and six turns.

19. The apparatus of claim 1 further comprising clamping circuit coupled in parallel with the series inductance circuit.

20. The apparatus of claim 19 wherein the clamping circuit comprises at least one diode.

21. The apparatus of claim 19 wherein the at least one diode comprises a first diode coupled in parallel with a second diode head-to-toe.

22. The apparatus of claim 19 wherein the clamping circuit comprises at least one Zener diode.

23. The apparatus of claim 22 wherein the clamping circuit comprises at least one diode.

24. The apparatus of claim 22 wherein the at least one diode comprises a first diode coupled in parallel with a second diode head-to-toe.

25. The apparatus of claim 22 wherein the clamping circuit comprises at least one Zener diode.

26. The apparatus of claim 22 wherein the at least one diode comprises first and second Zener diodes coupled in parallel head-to-toe.

27. The apparatus of claim 22 wherein the at least one diode comprises first and second Zener diodes coupled back-to-back.

28. The apparatus of claim 22 wherein the clamping circuit comprises an avalanche diode.

29. The apparatus of claim 22 wherein the clamping circuit comprises a diac.

30. The apparatus of claim 22 wherein the clamping circuit comprises an MOV.

31. The apparatus of claim 22 wherein the clamping circuit comprises a sidac.

32. The apparatus of claim 22 wherein the clamping circuit comprises a transorb.

33. The apparatus of claim 22 wherein the clamping circuit comprises a gas tube.

34. The apparatus of claim 1 further comprising:

a trip circuit coupled to the arc detection signal from the arc detection circuit to interrupt current flow in at least one conductor of the electrical power distribution network.

35. The apparatus of claim 34, wherein said annunciating circuit is at least one LED.

36. The apparatus of claim 34 wherein said annunciating circuit is at least one lamp.

37. The apparatus of claim 34 wherein said annunciating circuit is at least one audio generating circuit.

38. The apparatus of claim 34 wherein said annunciating circuit is a graphical or alphanumeric display.

39. The apparatus of claim 1 further comprising:

an annunciating circuit coupled to the arc detection circuit to indicate the status of the arc detection signal.

40. The apparatus as in claim 1, wherein said series inductance circuit is a first series inductance circuit and wherein the apparatus further comprises:

a second series inductance circuit adapted to be coupled to at least one conductor to generate magnetic flux related to the derivative of current flow in the at least one conductor;

a flux coupling circuit to link the magnetic flux of the second series inductance to the first series inductance circuit.

41. The apparatus of claim 40, further comprising:

a third series inductance circuit coupled to at least one conductor of the network to generate magnetic flux related to the derivative of current flow in the at least one conductor and coupled to link the magnetic flux of the third series inductances to the first series inductance through the flux coupling circuit.

42. The apparatus of claim 40, wherein the flux coupling circuit is a magnetic core.

43. The apparatus of claim 40, wherein the flux coupling circuit is an air core.

44. The apparatus of claim 40, further comprising:

a ground fault current measuring circuit to measure the ground fault current in said at least one of conductor of the network; and

a ground fault current detection circuit responsive to the ground fault current measuring circuit to generate a ground fault detection signal when a ground fault is present.

45. The apparatus of claim 44, further comprising:

a trip circuit responsive to the arc detection signal and the ground fault detection signal to interrupt current flow in at least one conductor of the electrical power distribution network.

46. The apparatus of claim 44 further comprising:

annunciating circuit coupled to the arc detection circuit and the ground fault current detection circuit to indicate the status of the arc detection signal and/or ground fault detection signal.

47. The apparatus as in claim 1, further comprising a circuit board, and a microcontroller, wherein said series inductance circuit is coupled to said circuit board and said microcontroller is coupled to said circuit board.

48. The apparatus as in claim 1, wherein said series inductance circuit is a first series inductance circuit and wherein the device further comprises:

a second series inductance circuit adapted to be coupled to at least one conductor to generate magnetic flux related to the derivative of current flow in the at least one conductor;

a current measuring circuit coupled to at least one of said first and second series inductance circuits to measure the current flowing in at least one conductor from said waveform of the voltage across said at least one series inductance circuit.