Method for detecting battery stratification

• US 7,538,517 B2
• Filed: 07/05/2006
• Issued: 05/26/2009
• Est. Priority Date: 07/05/2006
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Alvarez-Troncoso, Ignacio, Vela, Esteban Centellas
• Primary Examiner(s): Ullah; Akm E
• Assistant Examiner(s): Diao; M'Baye
• Application Number:
  US11/481,149
• Publication Number:
  US 20080007225A1
• Time in Patent Office: 1,056 Days
• Field of Search: 320/132, 320/134, 320/136, 320/135, 307/9.1, 307/10.1, 429/51, 429/61, 429/91, 429/104, 324/94, 324/432, 324/433, 324/434, 324/438, 324/425, 324/427, 324/439, 703/13
• US Class Current: 320/132
• CPC Class Codes: H01M 10/06 Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method provided for detecting stratification within a vehicle battery. The method includes determining whether a state of charge of the vehicle battery is greater than a predetermined state of charge threshold. A determination is made whether a working capacity of the vehicle battery is greater than a working capacity threshold. A determination is made whether a voltage differential of the vehicle battery is greater than a predetermined voltage differential threshold. Stratification is detected within the vehicle battery in response to the state of charge, the working capacity, and the voltage differential being greater than the state of charge threshold, the working capacity threshold, the voltage differential threshold, respectively.

Claims

1. A method for detecting stratification within a vehicle battery, said method comprising the steps of:

determining whether a state of charge of said vehicle battery is greater than a predetermined state of charge threshold;

determining whether a working capacity of said vehicle battery is greater than a working capacity threshold;

determining whether a voltage differential of said vehicle battery is greater than a predetermined voltage differential threshold; and

detecting stratification within said vehicle battery in response to said state of charge, said working capacity, and said voltage differential being greater than said state of charge threshold, said working capacity threshold, said voltage differential threshold, respectively.

2. The method of claim 1 further comprising the steps of applying an energy management action for reversing said stratification within said battery.

3. The method of claim 2 wherein said step of applying an energy management action comprises:

determining a stratification level; and

applying an increased battery charge voltage to said battery as a factor of said stratification level for reversing stratification within said battery.

4. A method for detecting stratification of acid concentration within a battery, said method comprising the steps of:

(a) calculating an expected state of charge;

(b) measuring a real state of charge;

(c) modifying said expected state of charge by a first predetermined constant;

(d) determining whether said real state of charge is less than said modified expected state of charge;

(e) calculating a working capacity ratio between a differential working capacity and a differential time;

(f) determining whether said working capacity ratio is greater than a second predetermined constant;

(g) calculating a nominal voltage;

(h) measuring a real voltage;

(i) modifying said nominal voltage by a third predetermined constant;

(j) determining if said real voltage is less than said nominal voltage; and

(k) determining stratification within said battery in response to satisfying conditions of said steps (d), (f), and (j).

5. The method of claim 4 further comprising the steps of:

determining a stratification level; and

applying an increased battery charge voltage to said battery as a factor of said stratification level for reversing stratification within said battery.

6. The method of claim 5 wherein said increased battery charge voltage applied to said battery is represented by the following formula:

V_{stratification}=(V_charge)(Stratification Level)(d)

where V_charge is a nominal voltage for charging said battery, Stratification Level is a calculated percentage between a voltage drop and said nominal voltage, and d is predetermined constant.

7. The method of claim 5 wherein said Stratification Level is represented by the formula:

8. The method of claim 5 wherein said step of applying an increased battery charge voltage to said battery is performed immediately upon detecting said stratification within said battery.

9. The method of claim 5 wherein said step of applying an increased battery charge voltage to said battery is performed prior to sulfation occurring in said battery.

10. The method of claim 5 wherein said step of applying an increased battery charge voltage to said battery is performed upon said stratification attaining a predetermined stratification level.

11. The method of claim 4 wherein detecting said stratification within said battery is performed during a non-charging battery operation.

12. The method of claim 4 wherein detecting said stratification with said battery is performed after an ignition key-on operation and prior to an engine crank operation.

13. The method of claim 4 wherein detecting said stratification within said battery is performed immediately after an engine off operation.

14. A method for detecting stratification of acid concentration within a battery, said method comprising the steps of:

(a) calculating a state of charge differential between an expected state of charge and a real state of charge;

(b) determining whether the state of charge differential is greater than a predetermined state of charge threshold;

(c) calculating a working capacity ratio between a differential working capacity and differential time;

(d) determining whether said working capacity ratio is greater than a working capacity threshold;

(e) calculating a voltage differential between a nominal voltage and a real voltage;

(f) determining if said voltage differential is greater than a predetermined voltage threshold; and

(g) determining stratification within said battery in response to said step (b), (d), and (f) satisfying said predetermined state of charge threshold, said working capacity threshold, and said predetermined voltage threshold, respectively.

15. The method of claim 14 further comprising the steps of:

determining a stratification level; and

applying an increased battery charge voltage to said battery as a factor of said stratification level for reversing stratification with said battery.

16. The method of claim 15 wherein said step of applying an increased battery charge voltage to said battery is performed immediately upon detecting said stratification within said battery.

17. The method of claim 15 wherein said step of applying an increased battery charge voltage to said battery is performed prior to sulfation occurring in said battery.

18. The method of claim 14 wherein detecting said stratification within said battery is performed during a non-charging battery operation.

19. The method of claim 14 wherein detecting said stratification with said battery is performed after an ignition key-on operation and prior to an engine crank operation.

20. The method of claim 14 wherein detecting said stratification within said battery is performed immediately after an engine-off operation.