Inductive position sensor

• US 7,538,544 B2
• Filed: 09/10/2007
• Issued: 05/26/2009
• Est. Priority Date: 04/09/2004
• Status: Active Grant

• Current Assignee: KSR IP Holdings, LLC
• Original Assignee: KSR Technologies Co.
• Inventors: Lee, Joong K.
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US11/852,454
• Publication Number:
  US 20080054887A1
• Time in Patent Office: 624 Days
• Field of Search: 32420715-20717, 32420724-20725, 324256-258, 735/143.1, 735/143.9, 337/06, 337/08, 336/30, 336/45
• US Class Current: 324/207.25
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element
• CPC Class Codes: H01F 5/00 Coils superconducting coils H01F6/06; fixed inductances of the signal type H01F17/00

Abstract

An inductive position sensor for position sensing includes a transmitter coil and a receiver coil, the receiver coil generating a receiver signal when the transmitter coil is excited by an alternating current source. A moveable coupler element modifies the inductive coupling between the transmitter coil and the receiver coil so that the receiver signal is sensitive to the coupler element position. For example, the coupler element may rotate about a common central axis of the transmitter coil and receiving coil. In further examples, a reference coil is configured so that a provided reference signal is substantially insensitive to variations in the angular position of the coupler element. A ratio between the receiver signal and the reference signal is sensitive to the coupler element position, but substantially insensitive to common mode factors that influence the reference signal and receiver signal to a substantially equal degree.

Claims

1. An apparatus for determining a part position of a movable part, comprising:

a transmitter coil, the transmitter coil generating electromagnetic radiation when the transmitter coil is excited by a source of electrical energy;

a receiver coil disposed in proximity to the transmitter coil, the receiver coil generating a receiver signal when the transmitter coil is excited due to an inductive coupling between the receiver coil and the transmitter coil; and

a coupler element overlying at least a portion of said transmitter coil and at least a portion of said receiver coil, the coupler element being moveable and having a coupler element position correlated with the part position,

the coupler element modifying the inductive coupling between the transmitter coil and the receiver coil so that the receiver signal is correlated with the part position, wherein the receiver coil includes a first loop configuration and a second loop configuration, the first loop configuration and second loop configuration having opposite winding directions, and wherein the inductive coupling between the transmitter coil and the first loop configuration generates a first signal, the inductive coupling between the transmitter coil and the second loop configuration generates a second signal, the receiver signal being a combination of the first signal and the second signal.

2. The apparatus of claim 1, wherein the coupler element comprises a metal plate.

3. The apparatus of claim 1, wherein the transmitter coil includes a first loop configuration and a second loop configuration, the first loop configuration and second loop configuration having opposite winding directions.

4. The apparatus of claim 1, wherein the receiver signal has a receiver signal magnitude that is a difference between a magnitude of the first signal and a magnitude of the second signal.

5. The apparatus of claim 1, the first and second signals being of opposite phase, the receiver signal being the sum of the first signal and the second signal.

6. The apparatus of claim 1, wherein the coupler element position is an angular position of the coupler element, a rotation of the coupler element modifying the inductive coupling between the transmitter coil and the receiver coil.

7. The apparatus of claim 5, wherein the receiver coil includes a first loop configuration and a second loop configuration, the inductive coupling generating a first voltage in the first loop configuration and a second voltage in the second loop configuration, wherein rotation of the coupler element modifies the ratio of the first voltage to the second voltage.

8. The apparatus of claim 7, wherein the first loop configuration and second loop configuration both radially extending lobes.

9. The apparatus of claim 6, wherein the part position is a position of a pedal, movement of the pedal being mechanically coupled to the angular position of the coupler element.

10. The apparatus of claim 1, further comprising a reference coil, the reference coil generating a reference signal when the transmitter coil is excited due to a second inductive coupling between the transmitter coil and the reference coil, the second inductive coupling being substantially independent of the coupler element position.

11. The apparatus of claim 10, further comprising electronic circuitry operable to form a ratio signal, the ratio signal being a ratio of the reference signal and the receiver signal, the ratio signal being used to determine the part position.

12. An apparatus for determining a part position of a movable part, comprising:

a transmitter coil, the transmitter coil generating electromagnetic radiation when the transmitter coil is excited by a source of electrical energy;

a receiver coil disposed in proximity to the transmitter coil, the receiver coil generating a receiver signal when the transmitter coil is excited due to an inductive coupling between the receiver coil and the transmitter coil;

a coupler element overlying at least a portion of said transmitter coil and at least a portion of said receiver coil, the coupler element being moveable and having a coupler element position correlated with the part position,

the coupler element modifying the inductive coupling between the transmitter coil and the receiver coil so that the receiver signal is correlated with the part position;

a reference coil, the reference coil generating a reference signal when the transmitter coil is excited due to a second inductive coupling between the transmitter coil and the reference coil, the second inductive coupling being substantially independent of the coupler element position.

13. The apparatus of claim 12, further comprising electronic circuitry operable to form a ratio signal, the ratio signal being a ratio of the reference signal and the receiver signal, the ratio signal being used to determine the part position.

14. An apparatus for determining a part position of a movable part, comprising:

a transmitter coil, the transmitter coil generating electromagnetic radiation when the transmitter coil is excited by a source of electrical energy;

a receiver coil disposed in proximity to the transmitter coil, the receiver coil generating a receiver signal when the transmitter coil is excited due to an inductive coupling between the receiver coil and the transmitter coil; and

a coupler element having two sides and overlying at least a portion of said transmitter coil and at least a portion of said receiver coil, said at least a portion of said transmitter coil and said at least a portion of said receiver coil being positioned on the same side of said coupler element, the coupler element being moveable and having a coupler element position correlated with the part position,

the coupler element modifying the inductive coupling between the transmitter coil and the receiver coil so That the receiver signal is correlated with the part position;

a reference coil, the reference coil generating a reference signal when the transmitter coil is excited due to a second inductive coupling between the transmitter coil and the reference coil, the second inductive coupling being substantially independent of the coupler element position.

15. The apparatus of claim 14, wherein the receiver coil includes a first loop configuration and a second loop configuration, The fast loop configuration and second loop configuration having opposite winding directions.

16. The apparatus of claim 14, wherein the transmitter coil includes a first loop configuration and a second loop configuration, the first loop configuration and second loop configuration having opposite winding directions.

17. The apparatus of claim 15, wherein the inductive coupling between the transmitter coil and the first loop configuration generates a first signal, the inductive coupling between the transmitter coil and the second loop configuration generates a second signal, the receiver signal being a combination of the first signal and the second signal.

18. The apparatus of claim 14, wherein the coupler element position is an angular position of the coupler element, a rotation of the coupler element modifying the inductive coupling between the transmitter coil and the receiver coil.