Apparatus and method for predicting battery capacity and fitness for service from a battery dynamic parameter and a recovery voltage differential

• US 7,545,146 B2
• Filed: 12/09/2004
• Issued: 06/09/2009
• Est. Priority Date: 12/09/2004
• Status: Active Grant

• Current Assignee: Midtronics Incorporated
• Original Assignee: Midtronics Incorporated
• Inventors: Klang, James K., Jeziorczak, Krzysztof
• Primary Examiner(s): Ullah; Akm E
• Assistant Examiner(s): Berhanu; Samuel
• Application Number:
  US11/008,456
• Publication Number:
  US 20060125482A1
• Time in Patent Office: 1,643 Days
• Field of Search: 320/139, 320/119, 320/137, 320/138, 320/160, 320/132, 320/134, 320/162, 324/426, 324/427
• US Class Current: 324/426
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables

Abstract

A method and apparatus for testing a storage battery is provided in which a battery is measured to obtain a battery dynamic parameter value such as conductance. The battery is measured to obtain an open circuit voltage, a resistance and a recovery voltage differential. A condition of the battery is determined as a function of the measured battery dynamic parameter, the open circuit voltage and the recovery voltage differential.

Claims

1. A method of testing a storage battery, comprising:

(a) measuring a dynamic parameter of the battery;

(b) obtaining an open circuit voltage of the battery;

(c) measuring a recovery voltage differential of the battery; and

(d) determining a condition of the battery as a function of the measured battery dynamic parameter, the open circuit voltage, the measured recovery voltage differential and a recovery voltage differential limit, which is a boundary condition for the recovery voltage differential.

2. The method of claim 1 wherein the determining step (d) comprises predicting a capacity of the battery as a function of the measured battery dynamic parameter, the open circuit voltage and the measured recovery voltage differential and comparing the predicted capacity with a passing level of capacity.

3. The method of claim 2 further comprising providing an output indicative of the condition of the battery based on the comparison of the predicted capacity with the passing level of capacity.

4. The method of claim 1 wherein the dynamic parameter measurement step (a) comprises determining a response of the battery to at least one applied current pulse.

5. The method of claim 1 wherein the measured battery dynamic parameter is battery conductance.

6. The method of claim 1 wherein the storage battery is one of a plurality of storage batteries that form a battery string and wherein steps (a) though (d) are carried out for each battery of the plurality of storage batteries.

7. The method of claim 6 further comprising utilizing results obtained by carrying out steps (a) through (d) for individual batteries of the battery string to obtain battery string results.

8. The method of claim 7 wherein the battery string results comprise a string number result, determined as a function of a total number of batteries in the string and a threshold number of batteries, that indicates whether or not the number of batteries in the string is too small to make meaningful string comparisons.

9. The method of claim 7 wherein the battery string results comprise a string capacity balance result for each battery of the plurality of batteries, and wherein the string capacity balance result is determined as a function of a respective capacity of an individual battery of the plurality of batteries and an average string capacity for the plurality of batteries.

10. The method of claim 7 wherein the battery string results comprise a string voltage balance result for each battery of the plurality of batteries, and wherein the string voltage balance result is determined as a function of a respective open circuit voltage of an individual battery of the plurality of batteries and an average voltage for the string.

11. An electronic battery tester comprising:

a positive connector configured to couple to a positive terminal of the battery;

a negative connector configured to couple to a negative terminal of the battery;

a voltage sensor configured to measure an open circuit voltage and a recovery voltage differential of the battery; and

battery test circuitry configured to

(a) measure a dynamic parameter of the battery using the first and second connectors; and

(b) determine a condition of the battery as a function of the measured battery dynamic parameter, the open circuit voltage, the measured recovery voltage differential and a recovery voltage differential limit, which is a boundary condition for the recovery voltage differential.

12. The apparatus of claim 11 wherein the battery test circuitry is configured to determine the condition of the battery step (b) by predicting a capacity of the battery as a function of the measured battery dynamic parameter, the open circuit voltage and the measured recovery voltage differential and comparing the predicted capacity with a passing level of capacity.

13. The apparatus of claim 12 wherein the battery test circuitry is further configured to provide an output indicative of the condition of the battery based on the comparison of the predicted capacity with the passing level of capacity.

14. The apparatus of claim 11 wherein the battery test circuitry is configured to measure the dynamic parameter step (a) by determining a response of the battery to an applied current pulse.

15. The apparatus of claim 11 wherein the storage battery is one of a plurality of storage batteries that form a battery string and wherein the battery test circuitry is configured to carry out steps (a) and (b) for each battery of the plurality of storage batteries.

16. The apparatus of claim 15 wherein the battery test circuitry is further configured to carry out steps (a) and (b) for individual batteries of the battery string to obtain battery string results.

17. The apparatus of claim 16 wherein the battery string results comprise a string number result, determined by the battery test circuitry as a function of a total number of batteries in the string and a threshold number of batteries, that indicates whether or not the number of batteries in the string is too small to make meaningful string comparisons.

18. The apparatus of claim 16 wherein the battery string results comprise a string capacity balance result for each battery of the plurality of batteries, and wherein the string capacity balance result is determined by the battery test circuitry as a function of a respective capacity of an individual battery of the plurality of batteries and an average string capacity for the plurality of batteries.

19. The apparatus of claim 16 wherein the battery string results comprise a string voltage balance result for each battery of the plurality of batteries, and wherein the string voltage balance result is determined by the battery test circuitry as a function of a respective open circuit voltage of an individual battery of the plurality of batteries and an average voltage for the string.

20. A method of testing a storage battery, comprising:

(a) measuring a dynamic parameter of the battery;

(b) obtaining an open circuit voltage of the battery;

(c) measuring a recovery voltage differential of the battery; and

(d) measuring a capacity of the battery as a function of the measured battery dynamic parameter, the open circuit voltage, the recovery voltage differential, a resistance limit of the battery, and a recovery voltage differential limit, which is a boundary condition for the recovery voltage differential.