Light sensor arrangement for auto-darkening lenses and method

• US 7,550,698 B2
• Filed: 07/09/2004
• Issued: 06/23/2009
• Est. Priority Date: 07/10/2003
• Status: Active Grant

• Current Assignee: Taroko International Co., Ltd.
• Original Assignee: Lightswitch Safety Systems Incorporated
• Inventors: Fergason, John D.
• Primary Examiner(s): Epps; Georgia Y
• Assistant Examiner(s): Wyatt; Kevin
• Application Number:
  US10/888,197
• Publication Number:
  US 20050007667A1
• Time in Patent Office: 1,810 Days
• Field of Search: 250/221, 250/205, 250/216, 250/226, 250/201.1, 250/206, 359/601
• US Class Current: 250/201.1
• CPC Class Codes: A61F 9/067 with variable transmission

Abstract

A control for an auto-darkening lens or other optical device monitors light incident on the viewing area or in relatively close proximity to the viewing area of the lens to provide accurate light sensing and to avoid inadvertent blocking of light to one or more light sensors. Reflectors, prisms, prism strips and the like may be used to direct light to the sensor(s). A method for detecting light incident on an auto-darkening lens and a method for controlling an auto-darkening lens direct light from the viewing area of an auto-darkening lens or from relatively close proximity to the viewing area to one or more sensors to detect such light and, accordingly, to control operation of the auto-darkening lens.

Claims

1. An auto-darkening lens, comprising

a controllable shutter having at least a relatively dark state and a relatively clear state,

operating circuitry to operate the controllable shutter to such states,

a sensor to sense incident electromagnetic energy, wherein the sensor is adapted to indicate to the operating circuitry the need for the operating circuitry to operate the controllable shutter to respective states, and

a light guide to receive incident electromagnetic energy in proximity to the controllable shutter to guide such electromagnetic energy to the sensor,

wherein the controllable shutter is mounted in a welding helmet.

2. An auto-darkening lens, comprising

a controllable shutter having at least a relatively dark state and a relatively clear state,

operating circuitry to operate the controllable shutter to such states,

a sensor to sense incident electromagnetic energy, wherein the sensor is adapted to indicate to the operating circuitry the need for the operating circuitry to operate the controllable shutter to respective states, and

a light guide to receive incident electromagnetic energy in proximity to the controllable shutter to guide such electromagnetic energy to the sensor,

wherein the controllable shutter is a welding lens.

3. The lens of claim 2, said electromagnetic energy comprising light.

4. The lens of claim 2, said welding lens comprising a liquid crystal shutter.

5. The lens of claim 2, said operating circuitry including a power supply.

6. The lens of claim 2, said light guide comprising a light pipe.

7. The lens of claim 6, said light guide comprising a light inlet and a light outlet, the light inlet being in the area of the controllable shutter, and the light outlet being in the area to direct light to the sensor.

8. The lens of claim 7, said light guide comprising a solid material.

9. The lens of claim 7, said light guide comprising reflective surfaces in proximity to the light inlet and light outlet, and further comprising a light conductor for conducting light between the light inlet and the light outlet.

10. The lens of claim 7, said light guide comprising a solid light pipe.

11. The lens of claim 10, said solid light pipe comprising a plastic material.

12. The lens of claim 10, said solid light pipe comprising a polymer material.

13. The lens of claim 2, said light guide comprising a number of light directors.

14. The lens of claim 13, said sensor comprising a number of sensors corresponding to the number of light directors.

15. The lens of claim 2, said light guide comprising reflectors.

16. The lens of claim 2, said light guide comprising a prism.

17. The lens of claim 16, said prisms comprising a prism strip.

18. The lens of claim 17, said prism strip being at a side of the shutter.

19. The lens of claim 18, said prism strip including a prism strip at the bottom of the shutter.

20. The lens of claim 17, said prism strip comprising a prism strip at the bottom of the shutter.

21. The lens of claim 2, further comprising a housing supporting the controllable shutter, and wherein at least part of the sensor and operating circuitry are in the housing.

22. The lens of claim 21, wherein the light guide directs light into the housing to the sensor.

23. A control for an auto-darkening lens that has a controllable shutter providing a viewing window, comprising

a light responsive control to control a controllable shutter, and

a light director having a light inlet positionable in a viewing window area of a controllable shutter for directing light to the light responsive control,

said controllable shutter having a portion through which a user may view beyond the shutter, and wherein the light inlet is in the at least approximately in the area of said portion to receive incident light at least substantially representative of incident light on the shutter in a direction toward at least an eye of such user.

24. The control of claim 23, wherein the light responsive control comprises a photosensor and operating circuitry.

25. The control of claim 23, wherein the light director comprises a light conducting solid.

26. The control of claim 23, wherein the light director comprises a light pipe.

27. A control for an auto-darkening lens that has a controllable shutter providing a viewing window, comprising

a light responsive control to control a controllable shutter, and

a light director having a light inlet positionable in a viewing window area of a controllable shutter for directing light to the light responsive control,

wherein the light director comprises a reflecting surface, and

wherein the light director comprises a number of prisms.

28. The control of claim 27, wherein the prisms comprise a reflecting surface to reflect light to the light responsive control and a light transmitting surface.

29. A control for an auto-darkening lens that has a controllable shutter providing a viewing window, comprising

a light responsive control to control a controllable shutter, and

a light director having a light inlet positionable adjacent a viewing window area of a controllable shutter for directing light to the light responsive control,

said light director comprising a number of light directors, at least one light director positionable adjacent a viewing window at one side of such a viewing window area and at least one light director positionable adjacent the other side of such a viewing window.

30. An auto-darkening lens comprising a housing, a photosensor, a controllable shutter controllable in response to light sensed by the photosensor, and a light director for directing for the purpose of sensing by the photosensor light from an area at least one of in a viewing window of the controllable shutter or laterally adjacent the viewing window,

said light director comprising a light reflector,

said light reflector having a planar face.

31. An auto-darkening lens comprising a housing, a photosensor, a controllable shutter controllable in response to light sensed by the photosensor, and a light director for directing for the purpose of sensing by the photosensor light from an area at least one of in a viewing window of the controllable shutter or laterally adjacent the viewing window,

said light director comprising a light reflector,

said reflector having a convex curved reflective surface,

said convex curved reflective surface being positioned to receive incident light directed toward the viewing window over a relatively wide acceptance angle and to direct such light along a path toward the photosensor,

said light director comprising a light directing device and a collecting lens to tend to limit the amount of ambient light that is directed to the photosensor, and

said light directing device comprising a reflector and said collecting lens comprising a piano-convex lens.

32. An auto-darkening lens comprising a housing, a photosensor, a controllable shutter controllable in response to light sensed by the photosensor, and a light director for directing for sensing by the photosensor light from an area at least one of in a viewing window of the controllable shutter and laterally adjacent the viewing window, said light director comprising a prism on each lateral side of the viewing window, each of said prisms comprising a prism strip.

33. The lens of claim 32, wherein each prism strip includes a number of prisms.

34. The lens of claim 33, wherein a number of prisms in a prism strip include a light reflecting surface to reflect light that is incident thereon toward the sensor and a generally light transmitting surface for transmitting at least some light reflected from one toward the sensor.

35. A control for an auto-darkening lens comprising

a controllable shutter providing a viewing window of an eye protection device,

a light responsive control to control said controllable shutter, and

a light director having a light inlet positionable in a viewing window area of a controllable shutter for directing light to the light responsive control.