Surgical instrument incorporating a fluid transfer controlled articulation mechanism

• US 7,559,450 B2
• Filed: 02/18/2005
• Issued: 07/14/2009
• Est. Priority Date: 02/18/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Boudreaux, Chad P., Wales, Kenneth S.
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US11/061,908
• Publication Number:
  US 20060190028A1
• Time in Patent Office: 1,607 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/179.1, 606/143
• US Class Current: 227/175.1
• CPC Class Codes: A61B 1/0051 with controlled bending of insertion part
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00309 Cut-outs or slits
• CPC Class Codes: A61B 2017/00557 inflatable A61B2017/22051 takes precedence
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft

Abstract

A surgical instrument particularly suited to endoscopic use articulates an end effector by including a fluid transfer articulation mechanism that is proximally controlled. A fluid control, which is attached to a proximal portion, transfers fluid through the elongate shaft through a first fluid passage to a first fluid actuator that responds by articulating an articulation joint. Two opposing fluid actuators may respond to differential fluid transfer to effect articulation. Thereby, design flexibility is achieved by avoiding the design constraints of transferring a mechanical motion through the tight confines of the elongate shaft sufficient to effect articulation.

Claims

1. A surgical instrument, comprising:

a proximal portion configured for manipulation external to a patient;

an elongate shaft attached to the proximal portion and extending distally therefrom, the elongate shaft defining a longitudinal axis;

an end effector;

an articulation joint attaching the end effector to a distal end of the elongate shaft;

a fluid control attached to the proximal portion operably configured to

a) transfer fluid longitudinally through the elongate shaft through a first fluid passage extending distally from the fluid control, and

b) transfer in an opposite sense fluid longitudinally through a second fluid passage extending distally from the fluid control;

a first fluid actuator distal to the fluid control and in fluid communication with the first fluid passage and responsive to the fluid transferred by the fluid control to articulate the articulation joint;

a second fluid actuator in fluid communication with the second fluid passage and distal to the fluid control, the second fluid actuator responding in an opposite sense to fluid transferred by the fluid control to assist the first fluid actuator to articulate the articulation joint;

an actuating member constrained for lateral movement within the elongate shaft and having a distal end of the actuating member positioned in the articulation joint; and

a proximal surface of the end effector engaged to the distal end of the actuating member for converting a lateral motion of the actuating member to a pivoting motion of the end effector, wherein the first fluid actuator is positioned to a first lateral side of the actuating member in the elongate shaft and the second fluid actuator is positioned to an opposing second lateral side of the actuating member in the elongate shaft and the first fluid actuator and the second fluid actuator move the actuating member laterally to the longitudinal axis in response to the fluid transferred by the fluid control.

2. The articulation instrument of claim 1, wherein the articulation member includes a proximal portion comprising oppositely projecting first and second distal pistons that laterally move within respective first and second distal cylinders that communicate respectively with the first and second fluid passages.

3. The surgical instrument of claim 1, wherein the fluid control comprises:

a first fluid reservoir in communication with the first fluid passage;

a second fluid reservoir in communication with the second fluid passage; and

an articulation control operatively configured to compress a selected one of the first and second fluid reservoirs while allowing the unselected one of the first and second fluid reservoirs to expand in response to compressive forces on the selected one of the first and second fluid reservoirs.

4. The surgical instrument of claim 3, wherein first and second fluid reservoirs comprise respective piston cylinders, the articulation control comprising respective first and second pistons received for movement in the first and second piston cylinders.

5. The surgical instrument of claim 3, wherein the articulation control moves laterally for differentially compressing the first and second fluid reservoirs.

6. The surgical instrument of claim 5 wherein when the articulation control moves in a lateral direction to compress the first fluid reservoir and to expand the second fluid reservoir, a distal tip of the end effector moves at least partially in a lateral direction opposite to that of the articulation control.

7. The surgical instrument of claim 5, wherein the first and second fluid reservoirs comprise respective proximal piston cylinders, the articulation control comprising respective first and second proximal pistons received for movement in the first and second piston cylinders and a rotating control actuator positioned to differentially move the first and second proximal pistons.

8. The surgical instrument of claim 1, wherein the fluid control comprises:

a fluid reservoir in communication with the first fluid passage and the second fluid passage;

a movable sealing surface separating the fluid reservoir into first and second reservoir portions; and

a lateral actuator operatively configured to move the movable sealing surface to differentially adjust a fluid volume for each of the first and second reservoir portions.

9. The surgical instrument of claim 8, wherein the lateral actuator comprises a means for differentially adjusting the fluid volume for each of the first and second reservoir portions.

10. The surgical instrument of claim 1, wherein the proximal surface of the end effector comprises a gear segment and the distal end of the actuating member comprises a gear rack.

11. The surgical instrument of claim 10, further comprising a locking member in the elongate shaft selectively, distally and longitudinally translating to engage the gear segment of the end effector for locking the articulation joint.

12. The surgical instrument of claim 11, wherein the locking member is distally biased and includes a proximal pin, the fluid control including a toothed surface that cams the proximal pin proximally during actuation and allows the proximal pin to distally move into a corresponding tooth root of the toothed surface when the fluid control stops.

13. The surgical instrument of claim 1, wherein the first and second fluid actuators comprise respectively first and second distal pistons each engaged to opposing sides of the end effector spaced about a pivot axis thereof.

14. The surgical instrument of claim 13, wherein the fluid control comprises a selector valve operatively configured to couple a selected one of the first and second fluid passages to a pressurized fluid source and to relieve pressure to the unselected one of the first and second fluid passages.

15. The surgical instrument of claim 1, wherein the articulation joint comprises a tiller projecting proximally from the end effector, pivotally received in the elongate shaft, and extending therein to present a tiller arm, the first fluid actuator comprising a first bladder positioned to a first lateral side of the tiller arm in the elongate shaft and the second fluid actuator comprising a second bladder positioned to an opposing second lateral side of the tiller arm in the elongate shaft.

16. The surgical instrument of claim 1, wherein at least a portion of the first fluid actuator moves laterally to the longitudinal axis in response to the fluid transferred by the fluid control.

17. The surgical instrument of claim 1 wherein transferred fluid moves longitudinally in a first direction in the first fluid passage and transferred fluid moves longitudinally in a second direction in the second fluid passage and the first direction is opposite to the second direction.

18. The surgical instrument of claim 1, wherein at least a portion of each of the first fluid actuator and the second fluid actuator moves laterally to the longitudinal axis to articulate the end effector.

19. The surgical instrument of claim 18, wherein at least a portion of the first fluid actuator and at least a portion of the second fluid actuator moves laterally in the same direction to articulate the end effector.

20. The surgical instrument of claim 1, further comprising a first bladder for the first fluid actuator and a second bladder for the second fluid actuator.

21. A surgical instrument, comprising:

a proximal portion configured for manipulation external to a patient;

an elongate shaft attached to the proximal portion and extending distally therefrom, the elongate shaft defining a longitudinal axis and including a first and second fluid passage extending distally through a proximal portion thereof;

an end effector;

an articulation joint attaching the end effector to the elongate shaft;

a fluid control attached to the proximal portion and operably configured to differentially transfer at least one fluid longitudinally therefrom through the elongate shaft via the first and second fluid passages;

a first fluid actuator in fluid communication with the first fluid passage and distal to the fluid control; and

a second fluid actuator in fluid communication with the second fluid passage and distal to the fluid control; and

an actuating member constrained for lateral movement within the elongate shaft and having a distal end of the actuating member positioned in the articulation joint, the distal end engaged to a proximal surface of the end effector for converting a lateral motion of the actuating member to a pivoting motion of the end effector, wherein the first fluid actuator is positioned to a first lateral side of the actuating member in the elongate shaft and the second fluid actuator is positioned to an opposing second lateral side of the actuating member in the elongate shaft and wherein the first and second fluid actuators cooperatively respond to the differential transfer of the at least one fluid to articulate the articulation joint by moving the actuating member laterally to the longitudinal axis in response to the at least one fluid transferred by the fluid control.

22. The surgical instrument of claim 21 wherein the fluid is non-compressible.

23. The surgical instrument of claim 21 wherein the fluid is compressible.

24. A surgical instrument, comprising:

a proximal portion configured for manipulation external to a patient;

an elongate shaft attached to the proximal portion;

an end effector;

an articulation joint attaching the end effector to the elongate shaft;

a fluid control means for bi-directionally transferring a fluid longitudinally through the elongate shaft;

a first fluid actuator and a second fluid actuator located within the elongate shaft distal to the fluid control means and in fluid communication therewith;

an actuating member constrained for lateral movement within the elongate shaft and having a distal end of the actuating member positioned in the articulation joint, the distal end engaged to a proximal surface of the end effector for converting a lateral motion of the actuating member to a pivoting motion of the end effector, wherein the first fluid actuator is positioned to a first lateral side of the actuating member in the elongate shaft and the second fluid actuator is positioned to an opposing second lateral side of the actuating member in the elongate shaft and wherein the first and second fluid actuators cooperatively respond to the differential transfer of fluid from the fluid control means to move the actuating member laterally to the longitudinal axis in response to the fluid transferred by the fluid control means; and

a fluid actuating means distal to the fluid control and responsive to the transferred fluid from the elongate shaft to move the actuating member laterally in response to the fluid transferred by the fluid control means and articulate the articulation joint.