System and method for dispensing prescriptions

• US 7,565,782 B2
• Filed: 05/23/2008
• Issued: 07/28/2009
• Est. Priority Date: 05/14/2002
• Status: Expired due to Fees

• Current Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Original Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Inventors: Klein, Pete, Eberdt, Jess, Pollard, Jasper, Newcomb, David, Williams, Jeffrey P., Michelli, Richard, Kelly, Simon
• Primary Examiner(s): DESAI, HEMANT
• Application Number:
  US12/126,162
• Publication Number:
  US 20080230552A1
• Time in Patent Office: 431 Days
• Field of Search: 534/93, 531/54, 534/11, 532/37, 532/47, 53/55, 532/50, 531/351, 221/7, 221/9, 221/13, 221/92, 221/174, 221/156, 221/278, 221/5, 221/123, 221/206, 700/216, 700/244, 700/236
• US Class Current: 53/237
• CPC Class Codes: G07F 11/44 in which magazines the articles are stored in bulk
• CPC Class Codes: G07F 11/62 in which the articles are stored in compartments in fixed receptacles
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: Y10T 29/53687 by rotation of work part

Abstract

An automated method for dispensing pharmaceuticals particularly tablets and capsules, and other small discrete objects, includes: receiving prescription information, selecting a container, labeling the container, dispensing the tablets or capsules into the labeled container, applying a closure to the filled, labeled container, and offloading the container to a designated location. Preferably, the tablets are dispensed with high speed dispensing bins that employ forced air to agitate and singulate the tablets. The other functions within the system are typically carried out at stations designed to offer speed, flexibility and precision to the dispensing operation.

Claims

1. An apparatus for dispensing solid pharmaceutical items, comprising:

a frame;

a container dispensing station attached to the frame;

a labeling station attached to the frame;

a labeling carrier configured to transport a container from the container dispensing station to the labeling station;

a dispensing station having a plurality of bins that receive and dispense solid pharmaceutical items;

a dispensing carrier that is positioned and configured to receive a labeled container and to transport the labeled container to the dispensing station for filling with solid pharmaceutical items from one of the bins; and

a controller operatively connected with and controlling the operation of the container dispensing station, the labeling station, the labeling carrier, the dispensing station, and the dispensing carrier.

2. The apparatus defined in claim 1, wherein the labeling carrier is further configured to rotate the container so that the container can receive a label from the labeling station.

3. The apparatus defined in claim 1, further comprising a closure dispensing station that applies a closure to a filled container, and wherein the dispensing carrier transports a filled, labeled container to the closure dispensing station, and wherein the controller further controls the operation of the closure dispensing station.

4. The apparatus defined in claim 1, wherein the dispensing carrier is further configured to transport the filled, labeled container to an offload station.

5. The apparatus defined in claim 1, wherein the dispensing carrier comprises a gripper unit configured to grasp the container.

6. The apparatus defined in claim 5, wherein the dispensing carrier further comprises:

a first rail extending in a generally horizontal direction;

a first carriage that is connected to the first rail for movement in the horizontal direction;

a second rail attached to the first carriage and extending in a generally vertical direction;

a second carriage that is connected to the second rail for movement in the vertical direction;

a traveler unit mounted to and revolvable along a generally horizontal annular path about the second carriage;

wherein the gripper unit is mounted to the traveler unit.

7. The apparatus defined in claim 5, wherein the gripper unit includes a pair of opposed jaws.

8. An apparatus for dispensing solid pharmaceutical items, comprising:

a frame;

a container dispensing station attached to the frame;

a labeling station attached to the frame;

a labeling carrier configured to transport a container from the container dispensing station to the labeling station;

a dispensing station having a plurality of bins that receive and dispense solid pharmaceutical items; and

a dispensing carrier that is positioned and configured to receive a labeled container and to transport the labeled container to the dispensing station for filling with solid pharmaceutical items from one of the bins;

a closure dispensing station that applies a closure to a filled container, and wherein the dispensing carrier transports the filled, labeled container to the closure dispensing station;

an offload station; and

a controller operatively connected with and controlling the operation of the container dispensing station, the labeling station, the labeling carrier, the dispensing station, the dispensing carrier, and the closure dispensing station.

9. The apparatus defined in claim 8, wherein the labeling carrier is further configured to rotate the container so that the container can receive a label from the labeling station.

10. The apparatus defined in claim 8, wherein the dispensing carrier comprises a gripper unit configured to grasp the container.

11. The apparatus defined in claim 10, wherein the dispensing carrier further comprises:

a first rail extending in a generally horizontal direction;

a first carriage that is connected to the first rail for movement in the horizontal direction;

a second rail attached to the first carriage and extending in a generally vertical direction;

a second carriage that is connected to the second rail for movement in the vertical direction;

a traveler unit mounted to and revolvable along a generally horizontal annular path about the second carriage;

wherein the gripper unit is mounted to the traveler unit.

12. The apparatus defined in claim 10, wherein the gripper unit includes a pair of opposed jaws.