Method and apparatus for utilizing recycled batteries to surface charge an automobile battery

• US 7,573,230 B2
• Filed: 11/20/2006
• Issued: 08/11/2009
• Est. Priority Date: 11/18/2005
• Status: Expired due to Fees

• Current Assignee: 2S Ventures, LLC
• Original Assignee: Automotive Energy Systems, LLC
• Inventors: Dickson, Patrick, Bronson, Rod
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US11/561,866
• Publication Number:
  US 20070188126A1
• Time in Patent Office: 995 Days
• Field of Search: 320/103, 320/104, 320/105, 320/107, 320/112, 320/114, 320/116, 320/132
• US Class Current: 320/107
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 6/52 Reclaiming serviceable parts of waste cells or batteries , e.g. recycling
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02W 30/84 Recycling of batteries or fuel cells

Abstract

Method and apparatus comprising used batteries for surface charging an automobile battery. A surface charge provides a time limited window in which to start a vehicle comprising a surface charged battery for example. Use of used batteries provides for environmentally effective manner in which to deal with the tremendous amount of used batteries that are discarded worldwide each year. The apparatus may comprise a charging circuit to allow for recharging the used batteries. Recharging “non-rechargeable” batteries at least once provides a destination for used batteries that have until now been discarded. Embodiments may comprise an LED to signify when a target battery comprises sufficient surface charge to warrant an attempt to start an engine. The apparatus is a small portable device that can stored anywhere in a vehicle.

Claims

1. An apparatus for surface charging an automobile battery comprising:

at least one used battery to be recycled, said at least one used battery is traditionally at an end of its useful life;

a case in which said at least one used battery is inserted

a case top configured to seal said at least one used battery within said case;

a circuit board comprising at least one conductive lead configured to couple a first negative side of a first used battery to a second positive side of a second used battery;

a panel comprising at least one conductive path configured to couple a first positive side of said first used battery to a third negative side of a third used battery;

said circuit board and said panel configured to connect said at least one battery in series;

a compressive insert configured to provide force sufficient to hold said at least one used battery against said circuit board and said panel; and

,

an electrical connector coupled with said case top to provide a positive lead and a negative lead coupled with said at least one used battery and further configured to interface with a target battery.

2. The apparatus of claim 1 further comprising:

at least one resistor in series with said positive lead configured to limit current from said at least one used battery to said target battery.

3. The apparatus of claim 2 wherein said at least one resistor is configured to reside adjacent to and in contact with one or more batteries selected from said at least one used battery and wherein said at least one used battery provides a heat sink for said at least one resistor.

4. The apparatus of claim 3 wherein said at least one resistor is enclosed in a thermally conductive material that is electrically insulating.

5. The apparatus of claim 1 wherein said panel is a flexible panel.

6. The apparatus of claim 1 wherein said compressive insert is a foam insert.

7. The apparatus of claim 1 further comprising:

a switch configured to connect said at least one used battery to said target battery.

8. The apparatus of claim 1 further comprising:

an LED configured to light when sufficient voltage exists on said target battery.

9. The apparatus of claim 1 further comprising:

a charging circuit configured to charge said at least one used battery.

10. The apparatus of claim 9 further comprising:

a protection circuit configured to protect said at least one used battery from a maximum charging current.

11. The apparatus of claim 1 wherein said at least one used battery comprises a charge of at least 1.2 volts.

12. A method for surface charging an automobile battery comprising:

inserting at least one used battery that is being recycled in a case, said at least one used battery is traditionally at an end of its useful life;

sealing said at least one used battery in said case with a case top coupled with said case;

coupling said at least one used battery in series within said case via a circuit board comprising at least one conductive lead configured to couple a first negative side of a first used battery to a second positive side of a second used battery and a panel comprising at least one conductive path configured to couple a first positive side of said first used battery to a third negative side of a third used battery;

inserting a compressive insert into said case wherein said compressive insert is configured to provide force sufficient to hold said at least one used battery against said circuit board and said panel; and

,

exposing an electrical connector coupled with said case top to provide a positive lead and a negative lead coupled with said at least one used battery and further configured to interface with a target battery.

13. The method of claim 12 further comprising:

inserting at least one resistor in series with said positive lead configured to limit current from said at least one used battery to said target battery.

14. The method of claim 13 further comprising:

placing said at least one resistor adjacent to and in contact with one or more batteries selected from said at least one used battery and wherein said at least one used battery provides a heat sink for said at least one resistor.

15. The method of claim 14 further comprising:

enclosing said at least one resistor in a thermally conductive material that is electrically insulating.

16. The method of claim 12 further comprising:

coupling a switch to said case wherein said switch is configured to connect said at least one used battery to said target battery.

17. The method of claim 12 further comprising:

coupling an LED to said case wherein said LED is configured to light when sufficient voltage exists on said target battery.

18. The method of claim 12 further comprising:

coupling a charging circuit to said at least one used battery wherein said charging circuit is configured to charge said at least one used battery.

19. The method of claim 18 further comprising:

coupling a protection circuit to said at least one used battery wherein said protection circuit is configured to protect said at least one used battery from a maximum charging current.