Sensor module for vehicle

• US 7,575,086 B2
• Filed: 12/21/2006
• Issued: 08/18/2009
• Est. Priority Date: 02/24/2006
• Status: Expired due to Fees

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Eguchi, Yoshimasa, Tobaru, Shigeo, Kamei, Takahiro, Ohmoto, Takahiro
• Primary Examiner(s): Morris; Lesley D
• Assistant Examiner(s): BROWN, DREW J
• Application Number:
  US11/643,179
• Publication Number:
  US 20070200692A1
• Time in Patent Office: 971 Days
• Field of Search: 280/734, 280/735, 180/274, 293/4, 340/436, 340/660, 340/665
• US Class Current: 180/274
• CPC Class Codes: B60R 19/483 with obstacle sensors of electric or electronic type
• CPC Class Codes: B60R 21/0136 responsive to actual contact with an obstacle , e.g. to vehicle deformation, bumper displacement or bumper velocity relative to the vehicle monitoring crash strength in combination with passenger seat detection B60R21/01558
• CPC Class Codes: G01L 1/16 using properties of piezoelectric devices

Abstract

A sensor module mounted on a vehicle body includes a base plate, a sensor and a signal processing unit. The sensor includes a plurality of piezoelectric films for detecting an external force applied to the vehicle body. The signal processing unit is connected to the sensor for processing sensor signals output from the sensor. The sensor and the signal processing unit are attached to the base plate.

Claims

1. A sensor module for a vehicle, comprising:

a base plate;

a sensor attached to the base plate and including;

a plurality of piezoelectric films for detecting an external force applied to a vehicle body of the vehicle, each piezoelectric film having an electrode attached thereto;

a plurality of signal lines;

a flexible base film; and

a protective film for protecting the piezoelectric films and the signal lines formed on a surface of the base film; and

a signal processing unit attached to the base plate and connected to the sensor for processing sensor signals output from the sensor;

wherein each of the plurality of signal lines connects the electrode of each of the plurality of piezoelectric films to the the signal processing unit for transmitting to the sensor the sensor signals outputs from the sensor, and

the plurality of signal lines are aligned longitudinally with the plurality of piezoelectric films.

2. The sensor module of claim 1, wherein the sensor is elongated with the plurality of piezoelectric films aligned longitudinally of the sensor, the base plate being elongated and greater in length than the sensor, the sensor and the signal processing unit being aligned longitudinally of the base plate.

3. The sensor module of claim 1, wherein the base plate has a first sensor positioning region extending transversely of the vehicle body, and right and left second sensor positioning regions extending forwardly or rearwardly from opposite ends of the first sensor positioning region, the sensor extending from one of the right and left second sensor positioning regions over the first sensor positioning region to the other of the right and left second sensor positioning regions, the signal processing unit lying in the one of the right and left second sensor positioning regions.

4. The sensor module of claim 1, wherein the sensor is flexible and wherein said signal lines are formed therein for transmitting the sensor signals to the signal processing unit, the sensor and the signal processing unit being attached to an attachment surface of the base plate, the signal processing unit having a connection end portion connected to the signal lines, the connection end portion of the signal processing unit being offset from the attachment surface of the base plate.

5. The sensor module of claim 1, wherein the base plate has attachment portions designed to be attached to the vehicle body.

6. The sensor module of claim 5, wherein the vehicle body includes extension frames extending transversely of the vehicle body, the attachment portions being designed to be attached to the extension frames.

7. The sensor module of claim 1, wherein the electrodes and the signal lines for each of the plurality of the piezoelectric films are printed on the surface of the film base.

8. The sensor module of claim 1, wherein the sensor is flexible and further includes signal lines formed therein for transmitting the sensor signals to the signal processing unit, the sensor and the signal processing unit being attached to an attachment surface of the base plate, the signal processing unit having a connection end portion connected to the signal lines, a longitudinal center line of the sensor being offset from a center line of the signal processing unit.

9. The sensor module of claim 8, wherein the center line of the sensor is disposed below the center line of the signal processing unit.