System and methods for automatic generation of component data

• US 7,599,757 B2
• Filed: 06/22/2006
• Issued: 10/06/2009
• Est. Priority Date: 04/20/2006
• Status: Active Grant

• Current Assignee: Siemens Industry Software Limited (Siemens AG)
• Original Assignee: Valor Computerized Systems Incorporated (Siemens AG)
• Inventors: Parker, Michael, Yadin, Tovi, Jurgens, Henry, Elhanan, Bini, Puranen, Mikko, Laakso, Tero, Pilnick, Nadav
• Primary Examiner(s): Kasenge; Charles R
• Application Number:
  US11/425,830
• Publication Number:
  US 20070250201A1
• Time in Patent Office: 1,202 Days
• Field of Search: 700/95, 700/116, 700/121, 716 8- 10, 716/12, 716/15, 716/16, 297/40, 297/00, 297/39, 298/25
• US Class Current: 700/121
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: H05K 13/085 Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10T 29/5313 Means to assemble electrical device
• CPC Class Codes: Y10T 29/53174 Means to fasten electrical component to wiring board, base, or substrate
• CPC Class Codes: Y10T 29/53178 Chip component

Abstract

A method of manufacturing an electronic circuit including employing a pick & place machine-specific component placement sequence, pick & place machine-specific component data for governing the operation of at least one specific pick & place machine in a manufacturing line and operating instructions in computer-readable language for the at least one specific pick & place machine to auto-generate generic component parameters for components used in manufacturing the electronic circuit on the at least one specific pick & place machine and employing the generic component parameters to auto-generate a pick & place machine-specific component placement sequence and pick & place machine-specific component data for governing the operation of at least one other specific pick & place machine in a manufacturing line and operating instructions in computer-readable language for the at least one other specific pick & place machine.

Claims

1. A method of manufacturing an electronic circuit comprising:

employing a pick &

place machine-specific component placement sequence, pick &

place machine-specific component data for governing the operation of at least one specific pick &

place machine in a manufacturing line and operating instructions in computer-readable language for said at least one specific pick &

place machine to auto-generate generic component parameters for components used in manufacturing said electronic circuit on said at least one specific pick &

place machine; and

employing said generic component parameters to auto-generate a pick &

place machine-specific component placement sequence and pick &

place machine-specific component data for governing the operation of at least one other specific pick &

place machine in a manufacturing line and operating instructions in computer-readable language for said at least one other specific pick &

place machine.

2. The method of manufacturing an electronic circuit according to claim 1 and wherein said at least one other specific pick &

place machine is a different type of pick &

place machine from said at least one specific pick &

place machine.

3. The method of manufacturing an electronic circuit according to claim 1 and wherein said employing a pick &

place machine-specific component placement sequence, comprises employing at least a first database containing at least one of pick &

place machine independent geometric component data and pick &

place machine-independent, component supply data and a second database containing component manufacturer-independent, pick &

place machine-specific rules.

4. The method of manufacturing an electronic circuit according to claim 3 and wherein said second database includes at least one of the following mappings:

a mapping of pick &

place machine-specific component shape parameters to rules for generating component manufacturer-independent generic component geometric parameters;

a mapping of pick &

place machine-specific component supply parameters to rules for generating component manufacturer-independent generic component supply form parameters; and

a mapping of Programmer Component Number (PCN) parameters in pick &

place machine specific syntax to generic PCN parameters.

5. The method of manufacturing an electronic circuit according to claim 3 and wherein said first database comprises at least one of:

a mapping of Component Vendor/Catalog Numbers (CV/Cat#s) to component vendor-specific component geometric parameters (CCL);

a mapping of CV/CatHs to component supply form parameters (CCSL);

a mapping of PCNs to component supply form parameters (UMCSL);

a mapping of PCNs to CV/Cat#s (MCVL);

a mapping of Designer Component Number (DCN) to PCN;

a user maintained mapping of CV/Cat# to component vendor-specific component geometric parameters (UMCL); and

a mapping of PCN to generic component geometric parameters.

6. The method of manufacturing an electronic circuit according to claim 3 and wherein said employing a pick &

place machine-specific component placement sequence, pick &

place machine-specific component data for governing the operation of at least one specific pick &

place machine in a manufacturing line and operating instructions in computer-readable language for said at least one specific pick &

place machine to auto-generate generic component parameters for components used in manufacturing said electronic circuit on said at least one specific pick &

place machine also comprises;

obtaining at least one PCN for ones of said components used in manufacturing said electronic circuit;

employing said at least one PCN and a type of said at least one specific pick &

place machine to access relevant ones of said component manufacturer-independent, pick &

place machine-specific rules;

operating said ones of said component manufacturer-independent, pick &

place machine-specific rules using at least one pick &

place machine specific component parameter to obtain corresponding values; and

assigning said values to corresponding generic component parameters.

7. The method of manufacturing an electronic circuit according to claim 6 and wherein said obtaining comprises obtaining said at least one PCN from said operating instructions in computer-readable language.

8. The method of manufacturing an electronic circuit according to claim 6 and wherein:

said operating comprises operating ones of said component manufacturer-independent, pick &

place machine-specific rules which are suitable for auto-generation of generic component supply form parameters using at least one pick &

place machine specific component supply parameter to obtain a corresponding supply form value; and

said assigning comprises assigning said corresponding supply form value to a corresponding generic component supply form parameter.

9. The method of manufacturing an electronic circuit according to claim 6 and wherein:

said operating comprises operating ones of said component manufacturer-independent, pick &

place machine-specific rules which are suitable for auto-generation of generic component geometric parameters using at least one pick &

place machine specific component shape parameter to obtain a corresponding geometric value; and

said assigning comprises assigning said corresponding geometric value to a corresponding generic component geometric parameter.

10. The method of manufacturing an electronic circuit according to claim 6 and also comprising, following said assigning:

adding said values and said corresponding generic component parameters to said first database for said at least one PCN; and

subsequently, indicating said values and said corresponding generic component parameters that were obtained by indirect association.

11. The method of manufacturing an electronic circuit according to claim 3 and also comprising, prior to said employing a pick &

place machine-specific component placement sequence;

obtaining at least one PCN for each of said components;

searching said first database for pick &

place machine independent component supply data corresponding to said at least one PCN for each of said components; and

searching said first database for pick &

place machine independent geometric component data corresponding to said at least one PCN for each of said components.

12. The method of manufacturing an electronic circuit according to claim 3 and wherein said employing said generic component parameters comprises:

employing generic component supply form parameters and said second database for auto-generating pick &

place machine specific component supply parameters; and

employing generic component geometric parameters and said second database for auto-generating pick &

place machine specific component shape parameters.

13. The method of manufacturing an electronic circuit according to claim 12 and wherein said employing generic component supply form parameters comprises:

selecting at least one PCN corresponding to each of said components;

employing at least part of said generic component supply form parameters to access appropriate ones of said machine-specific, component manufacturer-independent rules for generating said pick &

place machine-specific component data;

operating said appropriate ones of said machine-specific, component manufacturer-independent rules based on said second database and at least one of said generic component parameters to yield corresponding values; and

assigning said corresponding values to corresponding ones of said pick &

place machine-specific component supply parameters.

14. The method of manufacturing electronic circuits according to claim 13 and also comprising, prior to said employing at least part of said generic component supply form parameters, employing at least part of said generic component supply form parameters to auto-generate a corresponding pick &

place machine specific component supply identifier.

15. The method of manufacturing electronic circuits according to claim 12 and wherein said employing said generic component geometric parameters comprises:

selecting at least one PCN corresponding to each of said components;

employing at least part of said generic component geometric parameters to access appropriate ones of said machine-specific, component manufacturer-independent rules for generating said pick &

place machine-specific component data;

operating said appropriate ones of said machine-specific, component manufacturer-independent rules for generating said pick &

place machine-specific component data based on at least one of said generic component geometric parameters to yield corresponding values; and

assigning said corresponding values to corresponding ones of said pick &

place machine-specific component shape parameters.

16. The method of manufacturing electronic circuits according to claim 15 and also comprising, prior to said employing at least part of said generic component geometric parameters, employing at least part of said generic component geometric parameters to auto-generate a corresponding pick &

place machine specific component shape identifier.

17. An apparatus for manufacturing an electronic circuit comprising:

a memory; and

a processor for implementing functionalities, at least part of which are stored in said memory, said functionalities comprising;

computerized generic component parameter auto-generation functionality operative to employ a pick &

place machine-specific component placement sequence, pick &

place machine-specific component data for governing the operation of at least one specific pick &

place machine in a manufacturing line and operating instructions in computer-readable language for said at least one specific pick &

place machine to auto-generate generic component parameters for components used in manufacturing said electronic circuit on said at least one specific pick &

place machine; and

computerized machine parameter auto-generation functionality operative to employ said generic component parameters to auto-generate a pick &

place machine-specific component placement sequence and pick &

place machine-specific component data for governing the operation of at least one other specific pick &

place machine in a manufacturing line and operating instructions in computer-readable language for said at least one other specific pick &

place machine.

18. The apparatus for manufacturing an electronic circuit according to claim 17 and wherein said at least one other specific pick &

place machine is a different type of pick &

place machine from said at least one specific pick &

place machine.

19. The apparatus for manufacturing an electronic circuit according to claim 17 and wherein said computerized generic component parameter auto-generation functionality comprises:

a first database containing at least one of pick &

place machine independent geometric component data and pick &

place machine-independent, component supply data; and

a second database containing component manufacturer-independent, pick &

place machine-specific rules.

20. The apparatus for manufacturing an electronic circuit according to claim 19 and wherein said second database includes at least one of the following mappings:

a mapping of pick &

place machine-specific component shape parameters to rules for generating component manufacturer-independent generic component geometric parameters;

a mapping of pick &

place machine-specific component supply parameters to rules for generating component manufacturer-independent generic component supply form parameters; and

a mapping of Programmer Component Number (PCN) parameters in pick &

place machine specific syntax to generic PCN parameters.

21. The apparatus for manufacturing an electronic circuit according to claim 19 and wherein said first database comprises at least one of:

a mapping of Component Vendor/Catalog Numbers (CV/Cat#s) to component vendor-specific component geometric parameters (CCL);

a mapping of CV/Cat#s to component supply form parameters (CCSL);

a mapping of PCNs to component supply form parameters (UMCSL);

a mapping of PCNs to CV/Cat#s (MCVL);

a mapping of Designer Component Number (DCN) to PCN;

a user maintained mapping of CV/Cat# to component vendor-specific component geometric parameters (UMCL); and

a mapping of PCN to generic component geometric parameters.

22. The apparatus for manufacturing an electronic circuit according to claim 19 and wherein said computerized generic component parameter auto-generation functionality comprises:

PCN obtaining functionality operative to obtain at least one PCN for ones of said components used in manufacturing said electronic circuit;

rules operating functionality operative to employ said at least one PCN and a type of said at least one specific pick &

place machine to access relevant ones of said component manufacturer-independent, pick &

place machine-specific rules and to operate said ones of said component manufacturer-independent, pick &

place machine-specific rules using at least one pick &

place machine specific component parameter to obtain corresponding values; and

value assigning functionality operative to assign said values to corresponding generic component parameters.

23. The apparatus for manufacturing an electronic circuit according to claim 22 and wherein said computerized generic component parameter auto-generation functionality also comprises:

computerized value addition functionality operative to add said values and said corresponding generic component parameters to said first database for said at least one PCN; and

value indicating functionality operative to indicate said values and said corresponding generic component parameters that were obtained by indirect association.

24. The apparatus for manufacturing an electronic circuit according to claim 19 and wherein said computerized machine parameter auto-generation functionality comprises:

computerized supply parameter auto-generation functionality operative to employ generic component supply form parameters and said second database for auto-generating pick &

place machine specific component supply parameters; and

computerized shape parameter auto-generation functionality operative to employ generic component geometric parameters and said second database for auto-generating pick &

place machine specific component shape parameters.

25. The apparatus for manufacturing an electronic circuit according to claim 24 and wherein said computerized supply parameter auto-generation functionality comprises:

PCN selection functionality operative to select at least one PCN corresponding to each of said components;

rules operating functionality operative to employ at least part of said generic component supply form parameters to access appropriate ones of said machine-specific, component manufacturer-independent rules for generating said pick &

place machine-specific component data and to operate said appropriate ones of said machine-specific, component manufacturer-independent rules based on said second database and at least one of said generic component parameters to yield corresponding values; and

value assigning functionality operative to assign said corresponding values to corresponding ones of said pick &

place machine-specific component supply parameters.

26. The apparatus for manufacturing an electronic circuit according to claim 25 and wherein said computerized supply parameter auto-generation functionality also comprises computerized supply identifier auto-generation functionality operative to employ at least part of said generic component supply form parameters to auto-generate a corresponding pick &

place machine specific component supply identifier.

27. The apparatus for manufacturing an electronic circuit according to claim 24 and wherein said computerized shape parameter auto-generation functionality comprises:

PCN selection functionality operative to select at least one PCN corresponding to each of said components;

rules operating functionality operative to employ at least part of said generic component geometric parameters to access appropriate ones of said machine-specific, component manufacturer-independent rules for generating said pick &

place machine-specific component data and to operate said appropriate ones of said machine-specific, component manufacturer-independent rules based on said second database and at least one of said generic component parameters to yield corresponding values; and

value assigning functionality operative to assign said corresponding values to corresponding ones of said pick &

place machine-specific component shape parameters.

28. The apparatus for manufacturing an electronic circuit according to claim 26 and wherein said computerized shape parameter auto-generation functionality also comprises computerized shape identifier auto-generation functionality operative to employ at least part of said generic component geometric parameters to auto-generate a corresponding pick &

place machine specific component shape identifier.