Logic control for fast-acting safety system

• US 7,600,455 B2
• Filed: 08/13/2001
• Issued: 10/13/2009
• Est. Priority Date: 08/14/2000
• Status: Active Grant

• Current Assignee: Sawstop Holding LLC
• Original Assignee: SD3, LLC
• Inventors: Jensen, Joel F., Gass, Stephen F., Fulmer, J. David, Schramm, Benjamin B., Chamberlain, Robert L.
• Primary Examiner(s): Alie; Ghassem
• Application Number:
  US09/929,237
• Publication Number:
  US 20020020262A1
• Time in Patent Office: 2,983 Days
• Field of Search: 83D/IG.1, 83/58, 83/621, 83/62, 83/13, 834/90, 834/71, 835/81, 834/771, 834/772, 834/713, 835/89, 833/97, 833/971, 836/30, 832/92, 836/44, 837/88, 72/1, 72/201, 72/213, 192/144, 192/130, 340/258.C, 340/411, 307/117
• US Class Current: 83/58
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B26D 7/24 arranged to disable the operating means for the cutting member
• CPC Class Codes: B27B 13/14 Braking devices specially designed for band sawing machines, e.g. acting after damage of the band saw blade
• CPC Class Codes: B27B 5/38 Devices for braking the circular saw blade or the saw spindle; Devices for damping vibrations of the circular saw blade, e.g. silencing B23D47/005 takes precedence
• CPC Class Codes: B27G 19/00 Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: F16P 3/12 with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine F16P3/08 takes precedence
• CPC Class Codes: F16P 3/14 the means being photocells or other devices sensitive without mechanical contact
• CPC Class Codes: F16P 3/148 using capacitive technology
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/04 Processes
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/148 Including means to correct the sensed operation
• CPC Class Codes: Y10T 83/707 By endless band or chain knife
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated

Abstract

Woodworking machines including cutting tools and motors adapted to drive the cutting tools are disclosed. The machines also include a detection system adapted to detect a dangerous condition between the cutting tool and a person, and a reaction system adapted to perform a specified action upon detection of the dangerous condition. The machines further include a control system adapted to test the operability of at least a portion of the detection system and/or the reaction system. The control system is adapted to disable the motor if the tested portion is inoperable.

Claims

1. A woodworking machine comprising:

a cutting tool for cutting workpieces;

a motor configured to drive the cutting tool;

a detection system configured to detect a dangerous condition between a person and the cutting tool;

a reaction system controllable to disable the cutting tool if the dangerous condition is detected; and

a control system configured to determine the operability of the reaction system without having to operate the reaction system and to disable the motor if the reaction system is inoperable.

2. The machine of claim 1, where the reaction system includes a capacitor adapted to store electrical charge and to trigger the disabling of the cutting tool upon discharge of at least part of the electrical charge, and where the control system is configured to determine the capacitance of the capacitor.

3. The machine of claim 1, where the reaction system includes a capacitor adapted to store electrical charge and to trigger the disabling of the cutting tool upon discharge of at least part of the electrical charge, and where the control system is configured to determine the electrical charge stored on the capacitor.

4. The machine of claim 1, where the reaction system includes a brake mechanism adjacent to and spaced from the cutting tool, and further comprising a spacing detection system adapted to detect whether the spacing between the cutting tool and a selected portion of the brake mechanism is within a predetermined range, and where the control system is configured to disable the motor if the spacing detected by the spacing detection system is out of the predetermined range.

5. The machine of claim 1, where the reaction system includes at least one replaceable single-use component, and where the control system is configured to detect whether the single-use component has been used, and if so, to disable the motor until the single-use component has been replaced.

6. The machine of claim 5, where the reaction system includes a fusible member.

7. The machine of claim 1, further comprising a user interface controllable by the control system to indicate whether the reaction system is operable.

8. The machine of claim 1, further comprising a user-actuatable override switch coupled to the control system, and where the control system is configured not to disable the motor if the override switch is actuated.

9. The machine of claim 8, where the control system is configured to at least temporarily disable the reaction system if the override switch is actuated.

10. The machine of claim 1, where the reaction system is adapted to be electrically coupled to the control system, and where the control system is configured to disable the motor if the reaction system is not coupled to the control system.

11. The machine of claim 1, where the reaction system includes a fusible member and where the control system is configured to determine the condition of the fusible member.

12. The machine of claim 1, where the reaction system is controllable to disable the cutting tool by stopping the cutting tool.

13. The machine of claim 1, where the reaction system is controllable to disable the cutting tool by retracting the cutting tool.

14. A woodworking machine comprising:

a cutting tool for cutting workpieces;

a detection system adapted to detect a dangerous condition between a user and the cutting tool;

a reaction system adapted to disable the cutting tool when the detection system detects the dangerous condition; and

a control system adapted to monitor the detection system and control actuation of the reaction system;

where the control system is adapted to test at least a portion of the reaction system to verify that the portion of the reaction system is operational without having to operate the reaction system.

15. The machine of claim 14, further including a motor controllable by the control system to drive the cutting tool, and where the control system is adapted to test the portion of the reaction system prior to actuation of the motor, and where the control system is adapted not to actuate the motor unless the portion of the reaction system is operational.

16. The machine of claim 15, where the control system is adapted to test the portion of the reaction system while the motor is running, and to shut off the motor if the control system determines the portion of the reaction system is not operational while the motor is running.

17. The machine of claim 14, where the reaction system is adapted to disable the cutting tool by stopping the cutting tool.

18. The machine of claim 14, where the reaction system is adapted to disable the cutting tool by retracting the cutting tool.

19. A woodworking machine comprising:

a support structure;

a cutting tool adapted to move to cut a workpiece, where the cutting tool is supported by the support structure;

a motor adapted to drive the cutting tool;

a detection system adapted to detect a dangerous condition between the cutting tool and a person;

a reaction system adapted to perform a specified action upon detection of the dangerous condition; and

a self-test system adapted to test the operability of at least a portion of the reaction system without having to perform the specified action and to disable the motor if the tested portion of the reaction system is inoperable.

20. The woodworking machine of claim 19, where the self-test system tests the operability of the reaction system while the cutting tool is moving.

21. A woodworking machine comprising:

a cutting tool for cutting workpieces;

a motor configured to drive the cutting tool;

detection means for detecting a dangerous condition between a person and the cutting tool;

reaction means for disabling the cutting tool if the dangerous condition is detected; and

control means for determining the operability of the reaction means without having to operate the reaction means and for disabling the motor if the reaction means is inoperable.