Flexible piston rod

• US 7,625,358 B2
• Filed: 04/05/2007
• Issued: 12/01/2009
• Est. Priority Date: 12/23/2002
• Status: Active Grant

• Current Assignee: Insulet Corporation, M2 Medical Group Holdings, Inc.
• Original Assignee: M2 Group Holdings Inc (Bigfoot Biomedical, Inc.)
• Inventors: Mernoe, Morten
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Mehta; Bhisma
• Application Number:
  US11/697,168
• Publication Number:
  US 20070203459A1
• Time in Patent Office: 971 Days
• Field of Search: 604/131, 604/134, 604/135, 604/154, 604/155, 604/187, 604207-210, 604/218, 604/223, 604/224, 604/228
• US Class Current: 604/224
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

A flexible piston rod includes a piston and a row of elements, the top surface of one element being connected to the bottom surface of an adjacent element by a hinge that allows the two adjacent elements to pivot from a first position, where a portion of the top surface of one element abuts a corresponding portion of the bottom surface of the adjacent element and corresponding to a rectilinear, relatively stiff configuration of the piston rod, to a second position wherein the top surface of one element is spaced from the bottom surface of the adjacent element and corresponding to a curved configuration of the piston rod. Each element has cylindrical surface portions incorporating a thread for meshing with a corresponding thread of an actuator for displacing the piston rod longitudinally.

Claims

1. An infusion pump device for dispensing medication, comprising:

a pump housing defining a cavity to receive a medicine;

a flexible push rod disposed in the pump housing to longitudinally advance into the cavity, the push rod comprising a plurality of rod segments hingedly connected in serial so that at least a portion of the flexible push rod is adjustable from a curved shape to a noncurved shape, each rod segment including an exterior thread pattern along at least one generally cylindrical surface portion; and

a rotatable element mounted for rotation in the housing and having an interior screw thread to mate with the exterior thread pattern of the flexible push rod, wherein the rotatable element advances the flexible push rod into the cavity to cause dispensation of the medicine when the medicine is received in the cavity.

2. The pump device of claim 1, wherein when a portion of the flexible push rod is adjusted to the noncurved shape, that portion of the push rod is in a rectilinear, relatively stiff configuration.

3. The pump device of claim 2, wherein the rod segments in the portion of the push rod in the noncurved shape each have a top surface that abuts a bottom surface of an adjacent rod segment.

4. The pump device of claim 1, wherein when a portion of the flexible push rod is adjusted to the curved shape, the rod segments in that portion of the flexible push rod are pivoted away from one another.

5. The pump device of claim 1, further comprising an actuator that is activated to incrementally rotate the rotatable element.

6. The pump device of claim 5, wherein the actuator comprises a shape memory alloy wire.

7. The pump device of claim 1, wherein the cavity of the pump housing is sized to receive a medicine cartridge containing the medicine for displacement of the push rod into the medicine cartridge.

8. The pump device of claim 1, wherein the medicine is insulin.

9. The pump device of claim 1, wherein the rod segments extend serially in a longitudinal direction, and the at least one generally cylindrical surface portion of each rod segment extends axially in the longitudinal direction.

10. The pump device of claim 1, wherein each rod segment includes at least one flat side to impede rotation of the flexible push rod when the rotatable element advances the flexible push rod into the cavity.

11. The pump device of claim 10, wherein each rod segment includes two opposing flat sides to impede rotation of the flexible push rod when the rotatable element advances the flexible push rod into the cavity.

12. The pump device of claim 11, wherein each rod segment includes two generally cylindrical surface portions along which the exterior thread pattern is exposed.

13. The pump device of claim 1, wherein the flexible push rod is integrally molded in one piece from a moldable plastic material.

14. The pump device of claim 13, wherein the moldable plastic material comprises a material selected from the group consisting of Nylon or POM.

15. The pump device of claim 1, wherein the plurality of rod segments are serially connected by hinge structures, each hinge structure comprising an integrally formed, flexible material extending in a direction generally away from a top surface of the one rod segment and generally toward a bottom surface of the adjacent rod segment.

16. The pump device of claim 1, wherein the exterior thread pattern is a discontinuous thread pattern.