Shredder with thickness detector

• US 7,631,823 B2
• Filed: 06/22/2007
• Issued: 12/15/2009
• Est. Priority Date: 09/10/2004
• Status: Active Grant

• Current Assignee: Fellowes Incorporated
• Original Assignee: Fellowes Incorporated
• Inventors: Gach, Eric, Matlin, Taihoon K.
• Primary Examiner(s): MILLER, BENA B
• Application Number:
  US11/767,152
• Publication Number:
  US 20070246585A1
• Time in Patent Office: 907 Days
• Field of Search: 241/100, 241/236, 241/36
• US Class Current: 241/36
• CPC Class Codes: B02C 18/0007 specially adapted for disintegrating documents
• CPC Class Codes: B02C 18/16 Details
• CPC Class Codes: B02C 2018/0015 for disintegrating CDs, DVDs and/or credit cards
• CPC Class Codes: B02C 2018/0023 Switching devices
• CPC Class Codes: B02C 2018/164 Prevention of jamming and/or overload
• CPC Class Codes: B02C 2018/166 Lubricating the knives of the cutting mechanisms
• CPC Class Codes: B02C 2018/168 User safety devices or measures in shredders
• CPC Class Codes: B02C 23/04 Safety devices in general F16P ; for rotary mills B02C13/31
• CPC Class Codes: B02C 23/06 Selection or use of additives to aid disintegrating
• CPC Class Codes: B02C 23/18 Adding fluid, other than for crushing or disintegrating by fluid energy for tumbling mills B02C17/186; feeding devices B02C23/02
• CPC Class Codes: B26D 7/088 by cleaning or lubricating sterilizing B26D1/00

Abstract

A shredder is disclosed. The shredder includes a housing having a throat for receiving at least one article to be shredded, and a shredder mechanism received in the housing and including an electrically powered motor and cutter elements. The shredder mechanism enables the at least one article to be shredded to be fed into the cutter elements. The motor is operable to drive the cutter elements so that the cutter elements shred the articles fed therein. The shredder also includes a detector that is configured to detect a thickness of the at least one article being received by the throat, and a controller that is operable to perform a predetermined operation responsive to the detector detecting that the thickness of the at least one article is at least equal to a predetermined maximum thickness.

Claims

1. A shredder comprising:

a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article fed into the throat to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

a thickness detector configured to detect a thickness between opposing major surfaces of the at least one article being received by the throat;

a controller operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the thickness of the at least one article is at least equal to a predetermined maximum thickness; and

an input for enabling a user to select a type of material to be shredded, the input being coupled to the controller for varying the predetermined maximum thickness in accordance with the material selected.

2. A shredder according to claim 1, wherein the controller is also operable to illuminate an indicator to alert a user responsive to the detector detecting that the thickness of the at least one article is at least equal to the predetermined maximum thickness.

3. A shredder according to claim 1, wherein the controller is also operable to sound an audible alarm indicator to alert a user.

4. A shredder according to claim 1, further comprising a progressive indicator system coupled to the controller,

wherein the progressive indicator system is configured to indicate a detected thickness of the at least one article within a range of thicknesses.

5. A shredder according to claim 4, wherein the progressive indicator system has a plurality of indicators, wherein each indicator is associated with a corresponding predetermined thickness of the at least one article within said range, the plurality of indicators including a maximum thickness indicator corresponding to the predetermined maximum thickness,

wherein the progressive indicator system activates the indicator associated with its respective corresponding predetermined thickness based on the detector detecting that the thickness of the at least one article is at least equal to the corresponding predetermined thickness.

6. A shredder according to claim 5, wherein the progressive indicator system comprises a plurality of lights.

7. A shredder according to claim 6, wherein the plurality of lights comprises a green light and a red light, the green light being associated with a thickness that is below the predetermined maximum thickness, and the red light being associated with the predetermined maximum thickness.

8. A shredder according to claim 7, wherein the plurality of lights further comprises a yellow light, the yellow light being associated with a thickness that is in between the thickness associated with the green light and the thickness being associated with the red light.

9. A shredder according to claim 5, wherein the plurality of indicators of the progressive indicator system comprises a plurality of audible indicators.

10. A shredder according to claim 1, wherein the controller comprises a microcontroller.

11. A shredder according to claim 1, wherein the detector comprises a contact member that extends into the throat and is actuated in response to the article being inserted into the throat.

12. A shredder according to claim 11, wherein the detector further comprises a strain gauge configured to measure movement of the contact member and communicate the movement to the controller.

13. A shredder according to claim 11, wherein the detector further comprises a piezoelectric sensor configured to measure movement of the contact member and communicate the movement to the controller.

14. A shredder according to claim 11, wherein the detector further comprises an optical sensor configured to measure movement of the contact member and communicate the movement to the controller.

15. A shredder according to claim 14, wherein the optical sensor comprises an infrared LED and a dual die infrared receiver configured to detect the direction and amount of the movement.

16. A shredder according to claim 1, wherein the detector is also configured to detect a presence of the at least one article to be shredded being received by the throat, and wherein the controller is configured to operate the motor to drive the cutter elements in the shredding direction responsive to the detector detecting both the presence of the at least one article to be shredded being received by the throat and that the thickness thereof is less than the predetermined maximum thickness.

17. A shredder according to claim 1, wherein the detector is a thickness detector and the shredder further comprises a presence detector configured to detect a presence of the at least one article to be shredded being received by the throat,

wherein the controller is configured to operate the motor to drive the cutter elements in the shredding direction responsive to the presence detector detecting the presence of the at least one article to be shredded being received by the throat.

18. A shredder according to claim 17, wherein the controller is configured to operate the motor to drive the cutter elements in the shredding direction responsive to both the presence detector detecting the presence of the at least one article to be shredded being received by the throat and the thickness sensor detecting that the thickness thereof is less than the predetermined maximum thickness.

19. A shredder comprising:

a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article fed into the throat to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

a thickness detector configured to detect a thickness between opposing major surfaces of the at least one article being received by the throat;

a controller operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the thickness of the at least one article is at least equal to a predetermined maximum thickness; and

an input coupled to the controller, the input being provided for enabling the user to input a type of material to be shredded for varying the controller'"'"'s responsiveness to the thickness detector.

20. A shredder according to claim 19, wherein the controller is configured to vary the predetermined maximum thickness in accordance with the material input.

21. A shredder according to claim 19, further comprising an indicator for alerting a user and wherein the controller is also operable to illuminate the indicator to alert the user responsive to the detector detecting that the thickness of the at least one article is at least equal to the predetermined maximum thickness.

22. A shredder according to claim 19, wherein the detector comprises a contact member that extends into the throat and is actuated in response to the article being inserted into the throat.

23. A shredder according to claim 22, wherein the detector further comprises an optical sensor configured to measure movement of the contact member and communicate the movement to the controller.

24. A shredder according to claim 23, wherein the optical sensor comprises an infrared LED and a dual die infrared receiver configured to detect the direction and amount of the movement.

25. A shredder comprising:

a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

a thickness detector configured to detect a thickness between opposing major surfaces of the at least one article being received by the throat;

a controller operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the thickness of the at least one article is at least equal to a predetermined maximum thickness; and

a switch switchable by a user between at least a first position corresponding to user selection of a first type of material to be shredded and a second position corresponding to user selection of a second type of material to be shredded, the switch being coupled to the controller for varying the controller'"'"'s responsiveness to the thickness detector based on the position of the switch.

26. A shredder according to claim 25, wherein the controller is configured to vary the predetermined maximum thickness in accordance with the position of the switch.

27. A shredder according to claim 25, further comprising an indicator for alerting a user and wherein the predetermined operation performed by the controller is illuminating the indicator to alert the user.

28. A shredder according to claim 25, wherein the detector comprises a contact member that extends into the throat and is actuated in response to the article being inserted into the throat.

29. A shredder according to claim 28, wherein the detector further comprises an optical sensor configured to measure movement of the contact member and communicate the movement to the controller.

30. A shredder according to claim 29, wherein the optical sensor comprises an infrared LED and a dual die infrared receiver configured to detect the direction and amount of the movement.