Multiphase voltage regulator having coupled inductors with reduced winding resistance

• US 7,649,434 B2
• Filed: 01/31/2006
• Issued: 01/19/2010
• Est. Priority Date: 01/31/2006
• Status: Expired due to Fees

• Current Assignee: Virginia Tech Intellectual Properties, Inc.
• Original Assignee: Virginia Tech Intellectual Properties, Inc.
• Inventors: Xu, Ming, Lee, Fred C., Dong, Yan
• Primary Examiner(s): Mai; Anh T.
• Assistant Examiner(s): BAISA, JOSELITO SASIS
• Application Number:
  US11/343,204
• Publication Number:
  US 20070176726A1
• Time in Patent Office: 1,449 Days
• Field of Search: 336/229
• US Class Current: 336/229
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 27/255 made from particles H01F27/26 takes precedence
• CPC Class Codes: H01F 37/00 Fixed inductances not covered by group H01F17/00
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel

Abstract

A multiple phase buck converter or boost converter, or buck-boost converter has an inductor in each phase. The inductors are inversely coupled. In a first embodiment, the converter includes a toroidal magnetic core with inductors extending under and over opposite sides of the toroidal magnetic core. The coupled inductors are thereby inversely coupled and have a relatively low ohmic resistance. In a second embodiment, the converter comprises a ladder-shaped magnetic core (i.e. having parallel sides, and connecting rungs). In this case, the inductors extend under the sides, and over the rungs. Each inductor is disposed over a separate rung. The ladder-shaped magnetic core is preferably disposed flat on a circuit board. Inverse coupling and low ohmic resistance are also provided in the second embodiment having the ladder structure.

Claims

1. A multiphase buck or boost or buck-boost converter, comprising:

a magnetic core having a ladder structure comprising first and second side rails which are approximately parallel and first and second connecting rungs wherein said side rails and rungs substantially define a plane, said magnetic core comprising not more than two pieces;

a first inductor extending principally in a direction parallel to said plane and passing under the first side rail, only once over the first rung, and under the second side rail; and

a second inductor extending principally in a direction parallel to said plane and passing under the first side rail, only once over the second rung, and under the second side rail.

2. The multiphase buck or boost or buck-boost converter of claim 1, further comprising a circuit board, wherein the magnetic core is disposed flat on the circuit board.

3. The multiphase buck or boost or buck-boost converter of claim 2, wherein:

the first inductor extends between the first side rail and circuit board, and between the second side rail and circuit board, and

the second inductor extends between the first side rail and circuit board, and between the second side rail and circuit board.

4. The multiphase buck or boost or buck-boost converter of claim 1, wherein the connecting rungs are perpendicular to the first and second side rails.

5. The multiphase buck or boost or buck-boost converter as recited in claim 1, wherein said magnetic core comprises two pieces which are identical in shape.

6. A multiphase voltage converter, comprising:

a magnetic core having a ladder structure comprising a first side rail and a second side rail approximately parallel to the first side rail, a first rung and a second rung connecting said first and second side rails, said first and second side rails and said first and second rungs substantially defining a plane, said magnetic core comprising not more than two pieces;

a first inductor extending under the first side rail, extending only once over the first rung, and extending under the second side rail, said first inductor extending principally in a direction parallel to said plane; and

a second inductor extending under the first side rail, extending only once over the second rung, and extending under the second side rail, said second inductor extending principally in a direction parallel to said plane.

7. The multiphase voltage converter as recited in claim 6, wherein said magnetic core comprises two identical pieces.

8. A multiphase voltage converter, comprising:

a magnetic core comprising not more than two pieces having a ladder structure comprising a first side rail and a second side rail approximately parallel to the first side rail, a first rung connecting said first and second side rails, and a second rung connecting said first and second side rails, said first and second side rails and said first and second rungs substantially defining a plane;

a first inductor, said first inductor extending principally in a direction parallel to said plane, coupled to the first side rail by only an approximately straight conductor, to the first rung by only a winding section having less than one winding of a conductor, and to the second side rail only an approximately straight conductor; and

a second inductor, said second inductor extending principally in a direction parallel to said plane, coupled to the first side rail by only an approximately straight conductor, to the second rung by only a winding section having less than one winding of a conductor, and to the second side rail by only an approximately straight conductor.

9. The multiphase voltage converter as recited in claim 8, wherein said magnetic core comprises two identical pieces.