LED lamp with an improved heat sink

• US 7,654,688 B2
• Filed: 02/01/2008
• Issued: 02/02/2010
• Est. Priority Date: 12/14/2007
• Status: Expired due to Fees

• Current Assignee: Foxconn Technology Co., Ltd., Fuzhun Precision Industry Company Limited (Foxconn Technology Co., Ltd.)
• Original Assignee: Foxconn Technology Co., Ltd., Fuzhun Precision Industry Company Limited (Foxconn Technology Co., Ltd.)
• Inventors: Li, Hao, Chen, Yong-Dong, Wung, Shih-Hsun
• Primary Examiner(s): Choi; Jacob Y
• Application Number:
  US12/024,966
• Publication Number:
  US 20090154160A1
• Time in Patent Office: 732 Days
• Field of Search: 362/249, 362/800, 362/240, 362/373, 362/145, 362/147, 362/549, 362/650, 362/294, 362/382
• US Class Current: 362/240
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 21/046 being tensioned by rotation of parts
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/763 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A recessed LED lamp for being mounted in a wall or a ceiling, includes a housing (10), a printed circuit board (20) received in the housing, a plurality of LEDs (22) mounted on the printed circuit board, a casing (40) surrounding the housing, a pair of arms (50) resiliently and pivotably attached on the casing, and a heat sink (30) secured below the housing. The heat sink includes a base (32) contacting the printed circuit board and thermally connecting therewith, a plate (34) extending outwardly from the base and a plurality of fins (36) extending downwardly from the plate (34).

Claims

1. An LED lamp comprising:

a housing;

a printed circuit board received in the housing;

a plurality of LEDs mounted on the printed circuit board;

a casing surrounding an upper portion of the housing;

a heat sink contacting and thermally connecting the printed circuit board, comprising;

a base contacting the printed circuit board and accommodated in a lower portion of the housing;

a plate larger than the base and integral with the base; and

a plurality of fins extending downwardly and perpendicularly from the plate to a location outside the housing;

wherein a pair of arms are resiliently and pivotably attached to the casing, and

wherein the casing comprises a flange, the pair of arms abutting against a periphery of the flange of the casing.

2. The LED lamp as claimed in claim 1, wherein the housing has a hollow cylindrical shape, the printed circuit board being received and concealed in the housing with the plurality of LEDs being received in the housing and visible from an outside of the LED lamp.

3. The LED lamp as claimed in claim 2, wherein the housing forms a pair of opposing ears at an outer periphery thereof, each of the pair of opposing ears extending along a height direction of the housing.

4. The LED lamp as claimed in claim 3, wherein the casing comprises an annular sidewall, the flange of the casing extending outwardly and perpendicularly from a top of the sidewall, the sidewall enclosing the housing with the flange coplanar with a top of the housing.

5. The LED lamp as claimed in claim 4, wherein each of the pair of arms comprises a spiral portion locked into the sidewall of the casing, and a rectangular portion inclinedly formed on the spiral portion and abutting against the flange of the casing.

6. The LED lamp as claimed in claim 2, wherein the base of the heat sink is oriented parallel to the printed circuit board, and perpendicular to an axis of the housing.

7. The LED lamp as claimed in claim 2, wherein the casing, the housing, the printed circuit board, and the heat sink are coaxial with each other.

8. The LED lamp as claimed in claim 1, wherein the base of the heat sink has a pair of opposite flat sides and a pair of opposite arced sides located between the pair of opposite flat sides, the pair of opposite flat sides and the pair of opposite arced sides cooperating to define a periphery of the base.

9. The LED lamp as claimed in claim 8, wherein each of the pair of opposite arced sides of the base forms a plurality of threads thereon for threadedly engaging with the lower portion of the housing.

10. The LED lamp as claimed in claim 1, wherein the plate of the heat sink is located outside of the housing.

11. A recessed LED lamp comprising:

a lamp fixture comprising;

a casing assembly;

a flange extending outwardly and horizontally from the casing assembly, adapted for intimately abutting against a front side of a wall;

a pair of arms fixed slantwise and pivotably attached on the casing assembly, the pair of arms abutting against a periphery of the flange and being pivotable to resiliently abut against a rear side of the wall;

a printed circuit board received in the casing assembly;

a plurality of LEDs mounted on the printed circuit board; and

a heat sink secured below the casing assembly, comprising;

a base contacting the printed circuit board;

a plate extending outwardly from a bottom face of the base beyond a periphery of the base;

a plurality of fins extending downwardly from the plate.

12. The recessed LED lamp as claimed in claim 11, wherein the casing assembly of the lamp fixture defines a pair of opposing grooves in a bottom thereof, each of the opposing grooves having a T-shaped for retaining a part of a corresponding one of the pair of arms therein.

13. The recessed LED lamp as claimed in claim 11, wherein the base of the heat sink has a pair of parallel flat sides and a pair of arc-shaped sides each having a plurality of threads defined therein.

14. The recessed lamp as claimed in claim 13, wherein the threads threadedly engage with the casing assembly.

15. The recessed lamp as claimed in claim 11, wherein the plate has a rectangular shape.

16. The recessed LED lamp as claimed in claim 15, wherein the base of the heat sink is oriented parallel to the printed circuit board and the plate, and perpendicular to the plurality of fins.

17. The LED lamp as claimed in claim 11, wherein the casing assembly comprises a housing receiving the printed circuit board and the LEDs therein and a casing enclosing an upper portion of the housing, the flange being extended from the casing.

18. The LED lamp as claimed in claim 17, wherein each of the pair of arms comprises a spiral portion fixed to the casing, and a rectangular portion extending from the spiral portion and abutting against the periphery of the flange of the casing.