Lighting device

• US 7,663,229 B2
• Filed: 03/29/2007
• Issued: 02/16/2010
• Est. Priority Date: 07/12/2006
• Status: Active Grant

• Current Assignee: Hong Kong Applied Science And Technology Research Institute Co., Ltd.
• Original Assignee: Hong Kong Applied Science And Technology Research Institute Co., Ltd.
• Inventors: Wu, Kai Chiu, Pang, Chak Hau, Lu, Ming
• Primary Examiner(s): Smith; Zandra
• Assistant Examiner(s): Patton; Paul E
• Application Number:
  US11/727,929
• Publication Number:
  US 20080049399A1
• Time in Patent Office: 1,055 Days
• Field of Search: 340/815, 257/88, 257/89
• US Class Current: 257/712
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 29/767 the planes containing the fins or blades having directions perpendicular to the light emitting axis
• CPC Class Codes: F21V 29/777 the planes containing the fins or blades having directions perpendicular to the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details

Abstract

A lighting device contains a plurality of light emitting sources mounted on a thermally conductive housing and electrically connected to a circuit board. The housing includes a base portion which is spaced apart from the circuit board, and an intermediate heat dissipation structure which is disposed between the circuit board and the base portion of the housing, for promoting cooling by convection. The plurality of light emitting sources are in thermal communication with the intermediate heat dissipation structure.

Claims

1. A lighting device comprising a plurality of light emitting sources mounted on a thermally conductive housing and electrically connected to a circuit board, wherein said housing comprises

a base portion which is spaced apart from said circuit board, and

an intermediate heat dissipation structure in thermal communication with said plurality of light emitting sources, the intermediate heat dissipation structure being disposed intermediate said circuit board and said base portion of said housing, for promoting cooling by convection, said intermediate heat dissipation structure comprising a plurality of protrusions thermally connecting said plurality of light emitting sources with said housing, said plurality of protrusions being spaced apart, with respect to each other, and wherein the spacing between adjacent protrusions is arranged so as to allow heat dissipation from said protrusions uron movement of air across said housing;

each said light emitting source being mounted on a forward end or a free end of said protrusion so that heat generated by a light emitting source is transferable to said base portion via said protrusion for heat dissipation, and, to allow forward emission of light away from said base portion along a primary optical axis, wherein each said protrusion extends forwardly from the main housing towards the circuit board along the primary optical axis of the light emitting source mounted thereon.

2. A lighting device according to claim 1, wherein said circuit board is mounted on said housing at a location proximal to the forward end of said plurality of protrusions.

3. A lighting device according to claim 2, wherein said circuit board comprises a printed circuit board which is formed on a thermally insulated substrate.

4. A lighting device according to claim 3, wherein said thermally conductive housing comprises a base portion and a peripheral portion, said peripheral portion extending from said base portion and surrounding said plurality of protrusions.

5. A lighting device according to claim 4, wherein said printed circuit board is mounted to a forward end of said peripheral portion of said housing, and wherein said printed circuit board is orthogonal to said protrusions.

6. A lighting device according to claim 5, wherein driver circuitry for operation and/or control of said plurality of light emitting sources is formed on said printed circuit board.

7. A lighting device according to claim 6, wherein a plurality of venting apertures is formed on said printed circuit board.

8. A lighting device according to claim 7, wherein said protrusions and said peripheral portion of said housing collectively form a support structure for receiving said printed circuit board on said housing in a close fitted manner.

9. A lighting device according to claim 8, wherein said peripheral portion of said housing is grid-like such that a plurality of heat dissipation paths for heat dissipation by convection involving said protrusions is defined between lateral extremities of said peripheral portion of said housing.

10. A lighting device according to claim 9, wherein each light emitting source is covered by a lens.

11. A lighting device according to claim 10, wherein a light emitting source comprising a light emitting chip, including a light emitting diode chip or a laser diode chip, is individually mounted on a forward or free end of said protrusion with said chip in thermal communication with said protrusion.

12. A lighting device according to claim 11, wherein each said protrusion is elongate, finger-shaped or column-shaped, and has a longitudinal axis parallel to the forward optical axis of the light emitting source mounted thereon.

13. A lighting device according to claim 12, wherein each said protrusion is between 3 mm to 20 mm in height.

14. A lighting device according to claim 13, wherein each protrusion has an effective diameter of between 4 and 7 mm.

15. A lighting device according to claim 14, wherein said printed circuit board is substantially orthogonal to the longitudinal axis of said protrusions.

16. A lighting device according to claim 15, wherein said printed circuit board is supported on said protrusions with free ends of said plurality of protrusions extending through said printed circuit board.

17. A lighting device according to claim 15, wherein the axial spacing between said printed circuit board and said base portion of said housing is at least 3 mm.

18. A lighting device according to claim 13, wherein at least one thermally conductive member for dissipating heat from said plurality of protrusions is disposed intermediate said printed circuit board and the base of said protrusions, said thermally conductive member being thermally coupled to said protrusions and said housing so that a portion of heat generated by said plurality of light emitting sources is transferred to said housing via said protrusions and said thermally conductive member.

19. A lighting device according to claim 18, wherein said thermally conductive member comprises a metallic board which is parallel to and spaced apart from said printed circuit board;

said metallic board being thermally bonded to said protrusions and said housing, and being arranged for dissipating heat generated by said light emitting sources.

20. A lighting device according to claim 19, wherein said metallic board and said printed circuit board are spaced apart to permit convection cooling there-between.

21. A lighting device according to claim 20, wherein a plurality of venting apertures is formed on said thermally conductive heat dissipation member.

22. A lighting device according to claim 20, wherein said metallic board and said printed circuit board are spaced apart by at least 3 mm.

23. A lighting device according to claim 21, wherein said metallic board and said base portion of said housing are arranged to permit cooling by convection there-between.

24. A lighting device according to claim 1, wherein said protrusions are integrally formed on the base portion of said housing.

25. A lighting device according to claim 24, wherein said protrusions and said housing are integrally formed from aluminum or an aluminum alloy.

26. A lighting device according to claim 24, wherein said protrusions are shaped and dimensioned so that a temperature difference between the free end and base of said protrusion does not exceed 5 degrees Celsius during operation of said light emitting sources.

27. A lighting device according to claim 26, wherein said housing is compatible with MR16 standard.

28. A lighting device according to claim 1, wherein said intermediate heat dissipation structure comprises at least one thermally conductive heat dissipation member, said thermally conductive heat dissipation member being intermediate said circuit board and said based portion of said housing and being thermally coupled to both said plurality of light emitting diodes and said housing, and being spaced apart from both said circuit board and said based portion for allowing cooling by convection there-between;

and wherein a plurality of thermally conductive protrusions extends from said thermally conductive heat dissipation member towards said circuit board; and

wherein each said light emitting source is mounted on said protrusion such that heat generated by said plurality of light emitting sources is transferable to said housing through said protrusions and said thermally conductive heat dissipation member.

29. A lighting device comprising:

—

a thermally conductive housing comprising a base portion, a plurality of spaced-apart protrusions extending from the base portion, and a peripheral housing surrounding said protrusions; and

a plurality of light emitting sources electrically connected to a circuit board,

wherein each said light emitting source is mounted on a said protrusion and in thermal communication therewith so that heat generated by said plurality of light emitting sources is transferable from said light emitting sources via said protrusions to said thermally conductive housing for heat dissipation;

wherein said printed circuit board and said housing are arranged for convection cooling of said protrusions by air flow between said printed circuit board and said housing;

wherein said peripheral portion of said housing is grid or cage-like, and is configured so that air entering from one lateral side of said grid or cage-like peripheral housing encounters said protrusions prior to exit from another opposite lateral side of said housing.

30. A lighting device according to claim 29, wherein sat least one thermally conductive member for dissipating heat from said plurality of protrusions is disposed intermediate said printed circuit board and the base of said protrusions, said thermally conductive member being thermally coupled to said protrusions and said housing, so that a portion of heat generated by said plurality of light emitting sources is transferred to said housing via said protrusions and said thermally conductive member.

31. A lighting device according to claim 29, wherein said peripheral housing is connected to a said protrusion by a radial extending heat dissipating fin.

32. A lighting device comprising:

—

a thermally conductive housing and a plurality of light emitting sources electrically connected to a circuit board, wherein said housing comprises a base portion which is spaced apart from said circuit board and an intermediate heat dissipation structure which is disposed intermediate said circuit board and said base portion of said housing, said intermediate heat dissipation structure being arranged for promoting cooling by convection;

each said light emitting source is mounted on a said protrusion and in thermal communication therewith so that heat generated by said plurality of light emitting sources is transferable from said light emitting sources via said protrusions to said thermally conductive housing for heat dissipation; and

said circuit board being spaced apart from said base portion of said housing such that a space for dissipation of heat by convection is formed between said circuit board and said base portion of said housing;

wherein at least one thermally conductive heat dissipation member for heat dissipation is disposed intermediate said printed circuit board and the base of said protrusions, said thermally conductive member being thermally coupled to said protrusions, and said housing, so that a portion of heat generated by said plurality of light emitting sources is transferred to said housing via said protrusions and said thermally conductive heat dissipation member.